Variable-beam light source with mixing chamber

• US 10,405,388 B2
• Filed: 12/11/2015
• Issued: 09/03/2019
• Est. Priority Date: 12/11/2014
• Status: Active Grant

• Current Assignee: LEDVANCE LLC (MLS Co. Ltd.)
• Original Assignee: LEDVANCE LLC (MLS Co. Ltd.)
• Inventors: Catalano, Anthony W.
• Primary Examiner(s): Mai, Anh T
• Assistant Examiner(s): Snyder, Zachary J
• Application Number:
  US14/966,537
• Publication Number:
  US 20160169458A1
• Time in Patent Office: 1,362 Days
• CPC Class Codes: F21K 9/62 using mixing chambers, e.g. housings with reflective walls
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21S 10/00 Lighting devices or systems producing a varying lighting effect
• CPC Class Codes: F21V 13/14 the elements being filters or photoluminescent elements, reflectors and refractors
• CPC Class Codes: F21V 23/003 the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
• CPC Class Codes: F21V 23/04 the elements being switches safety devices F21V25/00
• CPC Class Codes: F21V 7/048 with facets structure
• CPC Class Codes: F21V 7/06 with parabolic curvature
• CPC Class Codes: F21V 9/30 Elements containing photoluminescent material distinct from or spaced from the light source shades F21V1/17; globes, bowls or cover glasses F21V3/08, F21V3/12; refractors F21V5/10; reflectors F21V7/26, F21V7/30; elements with provision for controlling the spectral properties or intensity F21V9/40
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/30 Driver circuits

Abstract

A light device and method for producing an output light beam are disclosed. A light source assembly comprising a plurality of light sources is arranged at the first end of the light device and emits light towards the second end and parallel with the longitudinal axis of the device. The device also has a chamber for mixing light emitted from the light source assembly; and a concave reflecting optic for redirecting light exiting the chamber and emitted onto the optic. The redirected light forms an output light beam. The device also has driver circuitry for controlling drive currents to the plurality of light sources individually or in groups thereof to thereby variably control a divergence of the output light beam.

Claims

1. A light device for producing an output light beam, comprising:

a first end;

a second end;

a longitudinal axis extending therebetween;

a light source assembly comprising a plurality of light sources arranged at the first end of the light device and configured to emit light towards the second end and parallel with the longitudinal axis;

a substrate upon which the light source assembly is disposed, the substrate and the light source assembly forming a first surface;

a chamber for mixing light emitted from the light source assembly, the chamber comprising a second surface that is located substantially at a focus of the reflecting optic;

a concave reflecting optic for redirecting light exiting the chamber and emitted onto the optic, the redirected light forming an output light beam, the chamber positioned between the light source assembly and the concave reflecting optic, wherein the concave reflecting optic comprises a series of adjacent parabolic segments each having a different aiming angle; and

driver circuitry for controlling drive currents to respective ones of the plurality of light sources individually or in groups thereof to thereby variably control a divergence of the output light beam, the output light beam exiting the second end of the light device.

2. The light device of claim 1, wherein the second surface comprising a transparent or translucent material, and wherein a one of the parabolic segments closest to the focus of the reflecting optic has a first height, hi, and a second one of the parabolic segments has a second height, h₂, h₁, being greater than h₂.

3. The light device of claim 2, wherein a distance between the first surface and the second surface of the chamber ranges from 2 mm to 10 mm.

4. The light device of claim 2, wherein

the second surface is parallel to the first surface;

and

the second surface has a cross-section dimension at least two times larger than a respective cross-section dimension of the light source assembly, the cross-section dimension of the second surface and the respective cross-section dimension of the light source assembly defined by a plane perpendicular to the longitudinal axis.

5. The light device of claim 2, wherein the second surface comprises a transparent plate coated with a conversion layer, the conversion layer converting a color of at least a portion of light emitted by the light source assembly to a different color.

6. The light device of claim 1, wherein a top surface of the chamber includes varying diffusive properties, and wherein a center of the top surface is less diffusive than an edge of the top surface.

7. The light device of claim 1, further comprising a second chamber for mixing of light, the second chamber arranged concentrically around the first chamber and having different diffusive properties than the first chamber.

8. The light device of claim 7, wherein a reflecting optic is arranged in a cylinder between the chamber and the second chamber.

9. The light device of claim 8, wherein the plurality of light sources are arranged in a pattern having a center proximal to the longitudinal axis, the driver circuitry being configured to control the drive currents to each one of the plurality of light sources based on a respective distance of the each one of the plurality of light sources from the center.

10. The light device of claim 9, wherein the driver circuitry is configured to narrow the light beam by providing non-zero drive currents only to respective ones of the plurality of light sources that are within a specified distance from the center.

11. The light device of claim 9, wherein

the plurality of light sources comprises a first set of light sources and a second set of light sources, the first set of light sources disposed proximal to the longitudinal axis and the second set of light sources disposed distal from the longitudinal axis;

at least one light source in the first set of light sources is smaller than at least one light source in the second set of light sources; and

at least one light source in the first set of light sources has a higher luminous output than a luminous output of at least one light source in the second set of light sources.

12. The light device of claim 1, wherein the concave reflecting optic comprises a parabolic reflector.

13. The light device of claim 1, wherein the concave reflecting optic has an axis of symmetry coincident with the longitudinal axis and comprises a plurality of segments, each of the plurality of segments having an aiming angle with respect to the axis of symmetry.

14. The light device of claim 13, wherein

at least one of the plurality of segments has an aiming angle that is different from an aiming angle of at least one other of the plurality of segments;

and

each one of the plurality of segments is positioned a respective longitudinal distance from the light source assembly; and

the aiming angle of each one of the plurality of segments is derived from the respective longitudinal distance of the each one of the plurality of segments.

15. The light device of claim 1, wherein the output light beam has substantially uniform illumination.

16. The light device of claim 1, wherein the chamber comprises a first mixing chamber for effectuating a first degree of light scatter and a second mixing chamber for effectuating a second degree of light scatter, the second degree different from the first degree.

17. The light device of claim 1, wherein the chamber comprises a first region proximal to the light source assembly and a second region distal from the light source assembly;

and wherein

the second region comprises a first portion configured to effect a first degree of diffusion of light passing therethrough and a second portion configured to effect a second degree of diffusion of light passing therethrough, the second degree of diffusion different from the first degree of diffusion.

18. A method of producing an output light beam, the method comprising:

providing a light device having (i) a plurality of light sources arranged and configured to emit light in a direction parallel with a longitudinal axis, (ii) a chamber, and (iii) a concave reflecting optic for redirecting light exiting from the chamber and emitted onto the optic, wherein the concave reflecting optic comprises a series of adjacent parabolic segments each having a different aiming angle, and wherein the chamber comprises a first surface that is located substantially at a focus of the reflecting optic, the method comprising;

driving the light sources to create a plurality of secondary light beams;

mixing the plurality of secondary light beams in the chamber; and

controlling drive currents to the light-emitting devices, individually or in groups thereof, based on distances of the devices from a center region of the devices so that the output light beam has a divergence variably determined, at least in part, by the controlled drive currents.

19. The method of claim 18, wherein the light sources comprise LEDs.

20. The method of claim 18, wherein the reflecting optic has an axis of symmetry relative to the longitudinal axis, and each of the plurality of parabolic segments has the aiming angle with respect to the axis of symmetry.

21. The method of claim 18, further comprising programming driver circuitry controlling the drive currents.

22. The method of claim 18, further comprising:

controlling drive currents to the plurality of light sources, individually or in groups thereof, based on respective distances of the plurality of light sources from a center region of the plurality of light sources so that at least one of the plurality of secondary light beams has a divergence variably determined, at least in part, by the controlled drive currents.

23. The method of claim 18, further comprising:

emitting the output light beam, wherein the output light beam has substantially uniform illumination.