Shoe-based analysis system

• US 10,405,779 B2
• Filed: 01/07/2016
• Issued: 09/10/2019
• Est. Priority Date: 01/07/2015
• Status: Active Grant

• Current Assignee: Nano Composite Products, Inc.
• Original Assignee: Nano Composite Products, Inc.
• Inventors: Merrell, Aaron Jake, Bowden, Anton E., Fullwood, David T., Seeley, Matthew Kirk, Collins, Gavin Quinn, Rosquist, Parker Gary, Christensen, William Fredrick
• Primary Examiner(s): Abouelela, May A
• Application Number:
  US14/990,763
• Publication Number:
  US 20160192862A1
• Time in Patent Office: 1,342 Days
• Field of Search: 600592, 600587, 600300, 600595, 73862045
• CPC Class Codes: A43B 3/34 with electrical or electronic arrangements
• CPC Class Codes: A43B 7/24 Insertions or other supports preventing the foot canting to one side , preventing supination or pronation
• CPC Class Codes: A61B 2562/0261 Strain gauges
• CPC Class Codes: A61B 5/1038 Measuring plantar pressure during gait
• CPC Class Codes: A61B 5/112 Gait analysis
• CPC Class Codes: A61B 5/486 Bio-feedback A61B5/375 takes precedence
• CPC Class Codes: A61B 5/6807 Footwear
• CPC Class Codes: A61B 5/7405 using sound
• CPC Class Codes: A61B 5/742 using visual displays A61B5/339 takes precedence

Abstract

In one example, an apparatus includes a shoe having a sole with at least a portion of foam replaced with a composite polymeric foam, at least one probe disposed in the composite polymeric foam, a voltage detector coupled to the probe that detects voltage data generated by the composite polymeric foam, and a transformation module that converts voltage data generated by the composite polymeric foam in response to deformation events into GRF, acceleration, or pressure data. In another example, a method includes receiving voltage data produced by composite polymeric foam, the composite polymeric foam providing support and padding in the sole of a shoe, converting the voltage data to force data, comparing the force data to a profile, and transmitting, when the force data fails to fall within a threshold of the profile, a feedback signal to a physical feedback device, the feedback signal indicating a difference with the profile.

Claims

1. An apparatus, comprising:

a shoe having a sole, the sole having at least a portion of foam replaced with a first self-sensing composite polymeric foam sensor, wherein the composite polymeric foam is configured to have a decrease in electrical resistance when deformed and to generate an electric potential when deformed;

at least two probes disposed in the first self-sensing composite polymeric foam sensor;

a voltage detector coupled to the at least two probes configured to detect the decrease in electrical resistance generated by the first self-sensing composite polymeric foam sensor and configured to detect the electric potential generated by the first self-sensing composite polymeric foam sensor; and

memory storing instructions that, when executed by a controller, cause the controller to;

determine pressure data generated by a first impact event to the first self-sensing composite polymeric foam sensor based on the decrease in electrical resistance, and

determine force data generated by a second impact event to the first self-sensing composite polymeric foam sensor based on the electric potential generated by the self-sensing composite polymeric foam,

the first impact event occurring over a longer time period than the second impact event.

2. The apparatus of claim 1, wherein the force data is ground reaction force data and converting the electric potential to the ground reaction force data includes:

obtaining electric potential data from a plurality of locations, each location corresponding to a probe; and

combining the electric potential data using statistical methods.

3. The apparatus of claim 1, wherein the memory is at least one memory and the controller is at least one controller and the apparatus further comprises:

a physical feedback device,

wherein the at least one memory further stores instructions that, when executed by the at least one controller, cause the at least one controller to;

compare the force data to a profile;

determine whether the force data falls within a threshold of the profile; and

provide a feedback signal to the physical feedback device when the force data fails to fall within the threshold.

4. The apparatus of claim 3, wherein the feedback signal is adapted to relate to a particular portion of a foot.

5. The apparatus of claim 3, wherein the physical feedback device produces one of a vibration, a sound, a light pattern, or a visual display for a wearer of the shoe.

6. The apparatus of claim 1, wherein the self-sensing composite polymeric foam is adapted to conduct heat away from a foot when the foot is disposed in the shoe.

7. The apparatus of claim 1, the portion of the sole replaced with the first self-sensing composite polymeric foam sensor is one of an insole, a midsole, an outsole, or a sock liner.

8. The apparatus of claim 2, wherein the ground reaction force data correlates to ground reaction force data obtained in a laboratory setting.

9. The apparatus of claim 1, wherein the self-sensing composite polymeric foam mimics physical properties of the foam replaced.

10. A method, comprising:

receiving, by a voltage detector, voltage data produced by a particular self-sensing composite polymeric foam sensor, the particular self-sensing composite polymeric foam sensor providing support and padding in a sole of a shoe, the voltage data including first data representing a decrease in electrical resistance caused by deformation of the particular self-sensing polymeric foam sensor and second data representing an electric potential generated by the particular self-sensing polymeric foam sensor in response to deformation;

converting, by at least one processor, the first data to pressure data;

converting, by the at least one processor, the second data to ground reaction force data;

and transmitting, responsive to determining that the pressure data fails to fall within a threshold of a first profile by comparing the pressure data to the first profile or to determining that the ground reaction force data fails to fall within a threshold of a second profile by comparing the ground reaction force data to the second profile, a feedback signal to a physical feedback device, the feedback signal indicating in real time a difference with the first profile or with the second profile.

11. The method of claim 10, wherein the feedback signal is adapted to relate to a particular portion of a foot.

12. The method of claim 10, wherein the feedback signal causes the physical feedback device to play a sound.

13. The method of claim 10, wherein the feedback signal causes the physical feedback device to display an image.

14. The method of claim 10, wherein the feedback signal causes the physical feedback device to display a light pattern.

15. The method of claim 10, further comprising:

converting the second data to an acceleration value using basis expansions and regression.

16. The method of claim 10, wherein the particular self-sensing composite polymeric foam represents a majority of the padding in the sole of the shoe.

17. The method of claim 10, wherein the particular self-sensing polymeric foam is in an insert added by a wearer of the shoe.

18. A shoe insert comprising:

a first self-sensing composite polymeric foam sensor, wherein the composite polymeric foam is configured to have a decrease in electrical resistance when deformed and to generate an electric potential when deformed;

at least two probes disposed in the first self-sensing composite polymeric foam sensor;

a voltage detector coupled to the at least two probes configured to detect the decrease in electrical resistance generated by the first self-sensing composite polymeric foam sensor and configured to detect the electric potential generated by the first self-sensing composite polymeric foam sensor; and

a microcontroller configured to;

determine pressure data generated by a first impact event to the first self-sensing composite polymeric foam sensor based on the decrease in electrical resistance, and

determine force data generated by a second impact event to the first self-sensing composite polymeric foam sensor based on the electric potential generated by the self-sensing composite polymeric foam, the first impact event occurring over a longer time period than the second impact event.

19. The shoe insert of claim 18, wherein the microcontroller is further configured to:

transmit the force data or the pressure data to a computing device.

20. The shoe insert of claim 19, wherein the shoe insert further comprises a physical feedback device and the microcontroller is further configured to:

receive a feedback signal from the computing device, the feedback signal indicating a difference between the pressure data and a first profile or a difference between the force data and a second profile.

21. The shoe insert of claim 18, wherein the microcontroller is further configured to:

determine whether the pressure data falls within a threshold of a first profile or whether the force data falls within a threshold of a second profile, and

transmit, responsive to determining that the pressure data fails to fall within the threshold of the first profile or that the force data fails to fall within the threshold of the second profile, a feedback signal to a physical feedback device.