Photoplethysmographic device with mechanically-protected sensor connector

• US 10,405,782 B2
• Filed: 10/18/2016
• Issued: 09/10/2019
• Est. Priority Date: 10/18/2016
• Status: Active Grant

• Current Assignee: Kestrel Labs, Inc.
• Original Assignee: Kestrel Labs, Inc.
• Inventors: Pologe, Jonas Alexander, Delianides, Theodore Philip
• Primary Examiner(s): Winakur, Eric F
• Application Number:
  US15/296,466
• Publication Number:
  US 20180103877A1
• Time in Patent Office: 1,057 Days
• CPC Class Codes: A61B 2562/0238 Optical sensor arrangements for performing transmission measurements on body tissue
• CPC Class Codes: A61B 2562/12 Manufacturing methods specially adapted for producing sensors for in-vivo measurements
• CPC Class Codes: A61B 2562/18 Shielding or protection of sensors from environmental influences, e.g. protection from mechanical damage
• CPC Class Codes: A61B 2562/185 Optical shielding, e.g. baffles
• CPC Class Codes: A61B 2562/223 Optical cables therefor
• CPC Class Codes: A61B 2562/228 Sensors with optical connectors
• CPC Class Codes: A61B 5/0205 Simultaneously evaluating both cardiovascular conditions and different types of body conditions, e.g. heart and respiratory condition
• CPC Class Codes: A61B 5/1455 using optical sensors, e.g. spectral photometrical oximeters

Abstract

A photoplethysmographic device including at least one laser light source and further including a protective sensor connector that has a protective flap (350), a mechanism (340) for controlling movement of the protective flap, and a plurality of interconnections, at least one of which is an optical connection (240). The movement of the protective flap designed to provide at least a substantially open position and a substantially closed position.

Claims

1. A photoplethysmographic device for use with a patient cable connector, the photoplethysmographic device comprising:

a) an electronics module configured to process photoplethysmographic signals to measure and output at least one or more blood analyte levels or one or more physiological parameters;

b) the electronics module including a plurality of light sources;

c) at least one of the plurality of light sources being a laser;

d) at least one of the lasers coupled to an optical light guide that terminates in an optical connection, the optical connection having an end face;

e) the electronics module further including a sensor connector comprising a plurality of interconnections, a protective flap, and a mechanism, the plurality of interconnections, the protective flap, and the mechanism disposed within a housing;

f) at least one of the plurality of interconnections is the optical connection;

g) the mechanism in communication with the protective flap;

h) the mechanism configured to control movement of the protective flap;

i) movement of the protective flap providing at least a substantially open position and a substantially closed position;

j) the protective flap when oriented in the substantially closed position covering at least one of the optical connections;

k) the mechanism actuated by insertion or removal of the patient cable connector; and

l) the protective flap in the substantially closed position designed to prevent degradation of at least one of the optical connections when a force of less than or equal to 0.25 Newtons is applied to the protective flap in a direction toward the at least one optical connection covered by the protective flap.

2. The apparatus of claim 1 wherein the optical light guide has a core and cladding diameter of less than 300 um.

3. The apparatus of claim 1 wherein the protective flap is electrically insulating.

4. The apparatus of claim 1 wherein the sensor connector is water shedding when the protective flap is in the substantially closed position.

5. The apparatus of claim 1 wherein the protective flap is mechanically forced to the substantially open position by insertion of the patient cable connector and the protective flap is mechanically forced to the substantially closed position by removal of the patient cable connector.

6. The apparatus of claim 1 wherein the protective flap is configured to move to the substantially open position with less than 10 mm of insertion of the patient cable connector.

7. The apparatus of claim 1 wherein the protective flap incorporates a sealing element.

8. The apparatus of claim 1 wherein the protective flap moves along a plane that is substantially parallel to the end face of the optical connection.

9. The apparatus of claim 8 wherein the protective flap incorporates a cleaning element that wipes the end face of the optical connection upon movement of the protective flap.

10. The apparatus of claim 1 wherein the protective flap is moved to the substantially closed position prior to the patient cable connector fully exiting the housing whereby access is prevented to the one or more optical connections covered by the protective flap when the protective flap is in the substantially closed position.

11. A method of manufacturing a photoplethysmographic device for use with a patient cable connector including the steps of:

a) providing an electronics module;

b) configuring the electronics module to process photoplethysmographic signals to measure and output at least one or more blood analyte levels or one or more physiological parameters;

c) providing at least one laser within the electronics module;

d) coupling the laser to an optical light guide and terminating the optical light guide in an optical connection, the optical connection having an end face;

e) providing a sensor connector comprising a plurality of interconnections, a protective flap, and a mechanism, the plurality of interconnections, the protective flap, and the mechanism disposed within a housing included in the electronics module;

f) positioning at least one of the optical connections as at least one of the plurality of interconnections;

g) designing the mechanism to control movement of the protective flap to provide bistable positioning of the protective flap in either a substantially open position or a substantially closed position;

h) positioning at least one of the optical connections within the housing to be covered by the protective flap when the protective flap is oriented in the substantially closed position;

i) designing the mechanism to be actuated by insertion or removal of the patient cable connector with insertion of the patient cable connector causing the protective flap to move to a substantially open position and removal of the patient cable connector causing the protective flap to move to a substantially closed position; and

j) designing the protective flap to prevent degradation to the covered optical connection when a force of at least 0.25 Newtons is applied to the protective flap in a direction toward the at least one optical connection covered by the protective flap when the protective flap is in the substantially closed position.

12. The method of claim 11 further including the step of designing the sensor connector to shed water away from the covered interconnections including the at least one optical connection when the protective flap is in the substantially closed position.

13. The method of claim 11 further including the step of designing the mechanism to move the protective flap to a substantially open position after less than 10 mm of insertion of the patient cable connector.

14. The method of claim 11 further including the step of disposing a sealing element onto the protective flap.

15. The method of claim 11 further including the step of designing the mechanism to move the protective flap along a plane that is substantially parallel to the end face of the optical connection.

16. The method of claim 15 further including the step of disposing a cleaning element onto the protective flap that wipes the end face of the optical connection upon movement of the protective flap.

17. The method of claim 11 further including the step of designing the mechanism controlling the movement of the protective flap to cause the protective flap to be moved to the substantially closed position prior to the patient cable connector fully exiting the housing whereby access is prevented to the one or more optical connections covered by the protective flap when the protective flap is in the substantially closed position.

18. A photoplethysmographic device for use with a patient cable connector, the photoplethysmographic device comprising:

a) an electronics module configured to process photoplethysmographic signals to measure and output at least one or more blood analyte levels or one or more physiological parameters;

b) the electronics module including a plurality of laser light sources;

c) at least one laser light source coupled to at least one optical light guide that terminates in an optical connection;

d) the optical light guide having a core and cladding diameter of less than 300 um;

e) the electronics module further including a sensor connector comprising a plurality of interconnections, a protective flap, and a mechanism, the plurality of interconnections, the protective flap, and the mechanism disposed within a housing;

f) the mechanism in communication with the protective flap;

g) the mechanism configured to control movement of the protective flap;

h) movement of the protective flap providing a substantially closed position that covers the plurality of interconnections, the plurality of interconnections comprising at least one of the optical connections and at least one electrical connection, and a substantially open position that reveals said plurality of interconnections;

i) the mechanism for controlling the position of the protective flap designed to mechanically force the protective flap to the substantially open position by less than 10 mm of insertion of the patient cable connector, and

j) the mechanism for controlling the position of the protective flap designed to hold the protective flap in the substantially closed position when no patient cable connector is inserted.