Devices for urea electrolysis with combination electrodialysis and urea oxidation cell and methods of using same

• US 10,406,270 B2
• Filed: 03/18/2016
• Issued: 09/10/2019
• Est. Priority Date: 12/31/2015
• Status: Active Grant

• Current Assignee: Baxter Healthcare SA (Baxter International Inc.), Baxter International Inc.
• Original Assignee: Baxter International Inc.
• Inventors: Ding, Yuanpang Samuel, Menzel Bueno, Cristian Adolfo, Yeh, Rosa
• Primary Examiner(s): Jain, Salil
• Application Number:
  US15/074,457
• Publication Number:
  US 20170189595A1
• Time in Patent Office: 1,271 Days
• CPC Class Codes: A61M 1/1672 using membrane filters, e.g. for sterilising the dialysate
• CPC Class Codes: A61M 1/169 using chemical substances
• CPC Class Codes: A61M 1/1696 with dialysate regeneration
• CPC Class Codes: B01D 61/445 with bipolar membranes; Water splitting
• CPC Class Codes: B01D 61/46 Apparatus therefor
• CPC Class Codes: B01D 61/463 comprising the membrane sequence AC or CA, where C is a cation exchange membrane
• CPC Class Codes: B01D 61/465 comprising the membrane sequence AB or BA, where B is a bipolar membrane
• CPC Class Codes: B01D 61/466 comprising the membrane sequence BC or CB
• CPC Class Codes: B01D 61/48 having one or more compartments filled with ion-exchange material , e.g. electrodeionisation
• CPC Class Codes: C02F 1/46104 Devices therefor; Their operating or servicing
• CPC Class Codes: C02F 1/4672 by electrooxydation
• CPC Class Codes: C02F 1/4693 electrodialysis
• CPC Class Codes: C02F 2001/46133 characterised by the material
• CPC Class Codes: C02F 2101/16 Nitrogen compounds, e.g. ammonia
• CPC Class Codes: C25F 1/00 Electrolytic cleaning, degreasing, pickling or descaling
• CPC Class Codes: C25F 7/00 Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects for both electrolytic coating and removal C25D; Servicing or operating

Abstract

The present disclosure provides devices and methods of using same for cleansing a solution (e.g., a salt solution) of urea via electrooxidation, and more specifically to cleansing a renal therapy solution/dialysis solution of urea via electrooxidation so that the renal therapy solution/dialysis solution can be used or reused for treatment of a patient. In an embodiment, a device for the removal of urea from a fluid having urea to produce a cleansed fluid includes a combination electrodialysis and urea oxidation cell.

Claims

1. A device for the removal of urea from a fluid having urea to produce a cleansed fluid, the device comprising:

a combination electrodialysis and urea oxidation cell including;

a first set of electrodes for separation of the fluid into an acid stream and a basic stream, wherein the first set of electrodes includes an anode and a cathode;

a first bipolar membrane;

at least one ion exchange membrane; and

one or more second set of electrodes positioned to contact the basic stream, the one or more second set of electrodes each having an anode and a cathode, wherein the anode of the one or more second set of electrodes is provided with an electrocatalytic surface for decomposition of urea via electrooxidation, wherein the acid stream separated from the fluid is placed in fluid communication with the basic stream oxidized by the one or more second set of electrodes to produce a neutralized, cleansed fluid; and

at least one power source to provide the first and second set of electrodes with an electrical charge to activate the electrocatalytic surface.

2. The device of claim 1, wherein the combination electrodialysis and urea oxidation cell comprises a first cell including the first bipolar membrane, a first ion exchange membrane, and a second ion exchange membrane, wherein the first ion exchange membrane is positioned next to one side of the first bipolar membrane and the second ion exchange membrane is positioned next to an opposite side of the first bipolar membrane, thereby forming a first compartment between the first bipolar membrane and the first ion exchange membrane and a second compartment between the first bipolar membrane and the second ion exchange membrane, and wherein the cathode of the first set of electrodes is located on an opposite side of the first ion exchange membrane from the first compartment, the one or more second set of electrodes is positioned in the second compartment, and the anode of the first set of electrodes is located on an opposite side of the second ion exchange membrane from the one or more second set of electrodes.

3. The device of claim 2, wherein the first ion exchange membrane is an anion exchange membrane or a cation exchange membrane.

4. The device of claim 2, wherein the second ion exchange membrane is an anion exchange membrane or a cation exchange membrane.

5. The device of claim 1, wherein the combination electrodialysis and urea oxidation cell further comprises a second bipolar membrane, a first ion exchange membrane, and a second ion exchange membrane, wherein the first ion exchange membrane and the second ion exchange membrane are positioned between the first bipolar membrane and the second bipolar membrane, thereby forming a first compartment between the first bipolar membrane and the first ion exchange membrane, a second compartment between the first ion exchange membrane and the second ion exchange membrane, and a third compartment between the second ion exchange membrane and the second bipolar membrane, wherein the anode of the first set of electrodes is located on an opposite side of the first bipolar membrane from the first compartment, and the cathode of the first set of electrodes is located on an opposite side of the second bipolar membrane from the third compartment.

6. The device of claim 5, wherein the first ion exchange membrane is a cation exchange membrane and the second ion exchange membrane is an anion exchange membrane.

7. The device of claim 1, wherein the fluid is a dialysis fluid.

8. The device of claim 7, wherein the dialysis fluid includes one or more substance selected from the group consisting of:

a sodium salt, a magnesium salt, a calcium salt, lactate, carbonate, acetate, citrate, and phosphate.

9. The device of claim 1, further comprising a tank for the fluid.

10. The device of claim 1, wherein the basic stream includes NaOH.

11. The device of claim 1, wherein the acid stream includes HCl.

12. The device of claim 1, wherein the electrocatalytic surface for decomposition of urea comprises a transition metal and/or mixtures thereof and/or alloys thereof.

13. The device of claim 12, wherein the transition metal is selected from the group consisting of cobalt, copper, iron, nickel, platinum, palladium, iridium, ruthenium, and rhodium.

14. The device of claim 12, wherein the anodes of the second set of electrodes comprise one selected from the group consisting of nickel, nickel oxide, nickel hydroxide, and nickel oxide hydroxide (NiOOH).

15. The device of claim 1, wherein a voltage difference applied across the cathodes and the anodes in the second set of electrodes is sufficient to produce nitrogen gas, carbon dioxide gas, and water.

16. A renal replacement therapy system comprising:

a dialysis fluid circuit, wherein the dialysis fluid circuit includes a combination electrodialysis and urea oxidation cell, the combination cell comprising;

a first set of electrodes for separation of dialysis fluid containing urea into an acid stream and a basic stream, wherein the first set of electrodes includes an anode and a cathode;

a first bipolar membrane;

at least one ion exchange membrane; and

one or more second set of electrodes positioned to contact the basic stream, the one or more second set of electrodes each having an anode and a cathode, wherein the anode of the one or more second set of electrodes is provided with an electrocatalytic surface for decomposition of urea via electrooxidation, wherein the acid stream separated from the fluid is placed in fluid communication with the basic stream oxidized by the one or more second set of electrodes to produce a neutralized, cleansed fluid; and

at least one power source to provide the first and second set of electrodes with an electrical charge to activate the electrocatalytic surface.

17. The system of claim 16, wherein the combination electrodialysis and urea oxidation cell comprises a first cell including the first bipolar membrane, a first ion exchange membrane, and a second ion exchange membrane, wherein the first ion exchange membrane is positioned next to one side of the first bipolar membrane and the second ion exchange membrane is positioned next to an opposite side of the first bipolar membrane, thereby forming a first compartment between the first bipolar membrane and the first ion exchange membrane and a second compartment between the first bipolar membrane and the second ion exchange membrane, and wherein the cathode of the first set of electrodes is located on an opposite side of the first ion exchange membrane from the first compartment, the one or more second set of electrodes is positioned in the second compartment, and the anode of the first set of electrodes is located on an opposite side of the second ion exchange membrane from the one or more second set of electrodes.

18. The system of claim 17, wherein the first ion exchange membrane is an anion exchange membrane or a cation exchange membrane.

19. The system of claim 17, wherein the second ion exchange membrane is an anion exchange membrane or a cation exchange membrane.

20. The system of claim 16, wherein the combination electrodialysis and urea oxidation cell further comprises a second bipolar membrane, a first ion exchange membrane, and a second ion exchange membrane, wherein the first ion exchange membrane and the second ion exchange membrane are positioned between the first bipolar membrane and the second bipolar membrane, thereby forming a first compartment between the first bipolar membrane and the first ion exchange membrane, a second compartment between the first ion exchange membrane and the second ion exchange membrane, and a third compartment between the second ion exchange membrane and the second bipolar membrane, wherein the anode of the first set of electrodes is located on an opposite side of the first bipolar membrane from the first compartment, and the cathode of the first set of electrodes is located on an opposite side of the second bipolar membrane from the third compartment.

21. The system of claim 20, wherein the first ion exchange membrane is a cation exchange membrane and the second ion exchange membrane is an anion exchange membrane.

22. The system of claim 16, wherein the dialysis fluid includes one or more substance selected from the group consisting of:

a sodium salt, a magnesium salt, a calcium salt, lactate, carbonate, acetate, citrate, and phosphate.

23. The system of claim 16, further comprising a tank for the dialysis fluid containing urea.

24. The system of claim 16, wherein the basic stream includes NaOH.

25. The system of claim 16, wherein the acid stream includes HCl.

26. The system of claim 16, wherein the anodes of the second set of electrodes comprise a transition metal and/or mixtures thereof and/or alloys thereof.

27. The system of claim 26, wherein the transition metal is cobalt, copper, iron, nickel, platinum, palladium, iridium, ruthenium, or rhodium.

28. The system of claim 26, wherein the anodes of the set of second electrodes comprise nickel, nickel oxide, nickel hydroxide or nickel oxide hydroxide (NiOOH).

29. The system of claim 16, wherein a voltage difference applied across the cathode and the anode in the second set of electrodes is sufficient to produce nitrogen gas, carbon dioxide gas, and water.