Laser machining device

• US 10,406,632 B2
• Filed: 04/21/2015
• Issued: 09/10/2019
• Est. Priority Date: 04/22/2014
• Status: Active Grant

• Current Assignee: Koike Sanso Kogyo Company Limited
• Original Assignee: Koike Sanso Kogyo Company Limited
• Inventors: Maruyama, Yoichi, Masuda, Satoshi, Nakagawa, Keisuke, Omori, Takumi
• Primary Examiner(s): Abraham, Ibrahime A
• Assistant Examiner(s): Bae, Gyounghyun
• Application Number:
  US15/305,313
• Publication Number:
  US 20170165788A1
• Time in Patent Office: 1,603 Days
• Field of Search: None
• CPC Class Codes: B23K 26/0876 in at least two axial directions
• CPC Class Codes: B23K 26/127 in an enclosure
• CPC Class Codes: B23K 26/128 Laser beam path enclosures
• CPC Class Codes: B23K 26/21 by welding
• CPC Class Codes: B23K 26/38 by boring or cutting
• CPC Class Codes: B23K 26/706 Protective screens
• CPC Class Codes: B23K 37/0235 the guide member forming part of a portal

Abstract

A laser machining device having a surface plate upon which a material to be machined is placed, a rail, a saddle, a garter, a horizontal carriage, and a laser nozzle. On it is attached: a machining trolley that causes the saddle to travel along rail, causes the horizontal carriage to travel horizontally along garter, irradiates laser light from laser nozzle towards a material to be machined, and cuts or welds the material. A cover is provided that covers substantially the entire surface of machining trolley and has an upper surface cover, a laser nozzle-side cover, a garter-side cover, and a side surface body. On a lower end side of the laser nozzle-side cover and the garter-side cover, there is a flexible light-blocking member for preventing laser light from leaking from a gap between the lower end section and the upper surface of the surface plate.

Claims

1. A laser machining device that cuts or welds a material to be machined by irradiating the material to be machined with laser light, the laser machining device comprising:

a) a surface plate on which the material to be machined is placed;

b) rails arranged along the surface plate;

c) a machining trolley including a saddle mounted on the rails, a garter arranged in a direction perpendicular to the rails and connected to the saddle, a transverse carriage mounted on a transverse rail provided on the garter, and a laser nozzle mounted on the transverse carriage, and configured to cut or weld the material to be machined by irradiating the material to be machined with the laser light through the laser nozzle while allowing the saddle to travel along the rails and the transverse carriage to perform traverse along the transverse rail;

d) a cover that covers the machining trolley, and includes an upper surface cover body arranged on an upper surface side of the machining trolley, a laser nozzle-side cover body arranged on a laser nozzle side of the machining trolley and having an upper end connected to the upper surface cover body, a garter-side cover body arranged on an opposite side to the laser nozzle of the machining trolley and having an upper end connected to the upper surface cover body, and a side surface cover body having an upper end connected to the upper surface cover body and both ends in a width direction connected to the laser nozzle-side cover body and the garter-side cover body;

e) wherein a first light-blocking member and a second light-blocking member both having flexibility are attached respectively to lower end sides of the laser nozzle-side cover body and the garter-side cover body that configure the cover, the first light-blocking member and the second light-blocking member being for preventing leakage of the laser light through gaps between the lower end portions and the upper surface of the surface plate; and

f) wherein each of the first light-blocking member and the second light-blocking member is configured from a plurality of sheets that has flexibility and a light-blocking property, and is layered in a direction in which the machining trolley is moved along the rails, and an upper end of the layered sheets is attached to the lower end side of the laser nozzle-side cover body or the garter-side cover body.

2. The laser machining device according to claim 1, wherein:

a) an eaves-like cover body formed into an eaves shape is attached to a lower end of the laser nozzle-side cover body or the garter-side cover body that configures the cover in a direction along the rails, and a third light-blocking member having flexibility is attached to a lower end side of the eaves-like cover body, the third light-blocking member being for preventing leakage of the laser light through a gap between the lower end portion and the upper surface of the surface plate.

3. The laser machining device according to claim 2, wherein:

a) the third light-blocking member is configured from a plurality of sheets that has flexibility and a light-blocking property, and is layered in a direction in which the machining trolley is moved along the rails, and an upper end of the layered sheets is attached to the lower end side of the eaves-like cover body.

4. The laser machining device according to claim 3, wherein:

a) each of the first light-blocking member, the second light-blocking member and the third light-blocking member is configured from the plurality of sheets that has flexibility and a light-blocking property, and is layered, and having a slit formed in a different position in every sheet.

5. The laser machining device according to claim 4, wherein:

a) the laser light is emitted from a solid-state laser oscillator or a fiber laser oscillator.

6. The laser machining device according to claim 5, wherein:

a) the surface plate includes a plurality of partition plates that rises from a bottom surface of the surface plate and partitions the surface plate, and a plurality of support members arranged between the partition plates and having a lower end not reaching the bottom surface of the surface plate, and an interval between the plurality of partition plates is smaller than a smallest distance, of a first distance from the laser nozzle of the machining trolley to the first light-blocking member attached to the lower end side of the laser nozzle-side cover body, a second distance from the laser nozzle to the third light-blocking member attached to the lower end side of the eaves-like cover body attached to the lower end side of the laser nozzle-side cover body, a third distance from the laser nozzle to the second light-blocking member attached to the lower end side of the garter-side cover body, and a fourth distance from the laser nozzle to the third light-blocking member attached to the lower end side of the eaves-like cover body attached to the lower end side of the garter-side cover body.

7. The laser machining device according to claim 2, wherein:

a) the surface plate includes a plurality of partition plates that rises from a bottom surface of the surface plate and partitions the surface plate, and a plurality of support members arranged between the partition plates and having a lower end not reaching the bottom surface of the surface plate, and an interval between the plurality of partition plates is smaller than a smallest distance, of a first distance from the laser nozzle of the machining trolley to the first light-blocking member attached to the lower end side of the laser nozzle-side cover body, a second distance from the laser nozzle to the third light-blocking member attached to the lower end side of the eaves-like cover body attached to the lower end side of the laser nozzle-side cover body, a third distance from the laser nozzle to the second light-blocking member attached to the lower end side of the garter-side cover body, and a fourth distance from the laser nozzle to the third light-blocking member attached to the lower end side of the eaves-like cover body attached to the lower end side of the garter-side cover body.

8. The laser machining device according to claim 1, wherein:

a) each of the first light-blocking member and the second light-blocking member is configured from the plurality of sheets that flexibility and a light-blocking property, and layered, and having a slit formed in a different position in every sheet.

9. The laser machining device according to claim 1, wherein:

a) the laser light is emitted from a solid-state laser oscillator or a fiber laser oscillator.