Optical fluid sensors for cross contamination control systems

• US 10,407,296 B2
• Filed: 10/12/2016
• Issued: 09/10/2019
• Est. Priority Date: 10/12/2016
• Status: Active Grant

• Current Assignee: Knappco, LLC (Dover Corporation)
• Original Assignee: Knappco Corporation (Dover Corporation)
• Inventors: Bjornebo, Erik Paul, Blair, Jeffrey Joseph, Dudley, Mark William, Henderson, Richard Lee
• Primary Examiner(s): Murphy, Kevin F
• Application Number:
  US15/291,178
• Publication Number:
  US 20180099860A1
• Time in Patent Office: 1,063 Days
• CPC Class Codes: B67D 7/342 by discriminating the kind of liquid by analysis or by physical properties, e.g. vapour-pressure
• CPC Class Codes: G01N 21/59 Transmissivity G01N21/25 takes precedence
• CPC Class Codes: G01N 21/645 Specially adapted constructive features of fluorimeters
• CPC Class Codes: G01N 21/85 Investigating moving fluids or granular solids
• CPC Class Codes: G01N 21/8507 Probe photometers, i.e. with optical measuring part dipped into fluid sample
• CPC Class Codes: G01N 2201/062 LED's
• CPC Class Codes: G01N 2201/12 Circuits of general importance; Signal processing
• CPC Class Codes: G01N 33/22 Fuels, explosives liquid hydrocarbons G01N33/28

Abstract

An optical fluid sensor (OFS) is disclosed that includes a body defining a chamber and having one or more apertures to allow a fluid to enter the chamber, a light source optically coupled to the chamber and configured to emit light into the chamber, and a detector optically coupled to the chamber and configured to receive light from the chamber. The light source may emit IR, visible, and UV light into the chamber, and the detector may measure an intensity of one or more wavelengths of IR or visible light received by the detector. When fluid is disposed within the chamber, the light emitted by the light source may pass into and through the fluid disposed in the chamber before being received by the detector. A crossover protection system is also disclosed that includes an OFS for determining a transported liquid type.

Claims

1. An optical fluid sensor comprising:

a body defining a chamber and having one or more apertures to allow a fluid to enter the chamber;

a light source optically coupled to the chamber and configured to emit IR, UV, and visible light into the chamber;

a detector optically coupled to the chamber and configured to receive light from the chamber, wherein the detector measures an intensity of one or more wavelengths of light received by the detector, wherein the light source and the detector are positioned such that, when fluid is disposed within the chamber, emitted light from the light source passes into and through the fluid disposed in the chamber before being received by the detector;

a processor;

one or more memory modules communicatively coupled to the processor; and

machine readable instructions stored in the one or more memory modules that cause the optical fluid sensor to perform at least the following when executed by the processor;

transmit a control signal to the light source to cause the light source to emit IR light into the chamber;

receive IR light at the detector;

process the IR light received at the detector to determine an intensity of the received IR light;

compare the intensity of the received IR light to a threshold intensity;

determine that a fluid is present based on the comparison;

transmit another control signal to the light source to cause the light source to emit UV light into the chamber in order to cause the fluid to fluoresce visible light;

receive visible light at the detector;

process the received visible light to determine wavelength and intensity information for the received light;

compare the wavelength and intensity information for the received light to the one or more fluid profiles stored in the one or more memory modules, wherein each of the one or more fluid profiles comprises information on one or more fluorescent properties of the fluid; and

determine a fluid type of the fluid in the chamber based on the comparison.

2. The optical fluid sensor of claim 1, further comprising a reflector.

3. The optical fluid sensor of claim 2, wherein the light source and the detector are positioned at a first side of the chamber and the reflector is positioned at a second side of the chamber, wherein when fluid is disposed within the chamber, the emitted light from the light source travels through the fluid in the chamber, reflects off of the reflector, and travels to the detector.

4. The optical fluid sensor of claim 1, wherein the light source and the detector are fluidly isolated from the fluid by a transparent member positioned between the light source and the chamber;

wherein the transparent member allows light from the light source to pass through into the fluid.

5. The optical fluid sensor of claim 1, further comprising at least one temperature sensor to measure a temperature of the light source or a fluid temperature.

6. The optical fluid sensor of claim 1, further comprising machine readable instructions stored in the one or more memory modules that cause the optical fluid sensor to perform at least the following when executed by the processor:

transmit a control signal to the light source to cause the light source to emit visible light into the chamber;

receive visible light at the detector;

process the received light to determine wavelength and intensity information for the received light;

compare the wavelength and intensity information for the received light to one or more fluid profiles stored in the one or more memory modules; and

determine a fluid type of the fluid in the chamber based on the comparison.

7. The optical fluid sensor of claim 1, further comprising machine readable instructions stored in the one or more memory modules that cause the optical fluid sensor to perform at least the following when executed by the processor:

receive a temperature signal from a temperature sensor; and

adjust one or more fluid profiles stored in the one or more memory modules or the wavelength and intensity information of the received light based on the temperature signal.

8. A crossover protection system comprising:

a product transport vehicle comprising a tank compartment for containing a liquid product;

a valve coupled to the tank compartment, the valve regulating a flow of liquid product from the tank compartment and having a normally locked state;

the optical fluid sensor of claim 1 positioned to contact the liquid product stored in the tank compartment;

a tank delivery connector fluidly coupled to a distribution side of the valve, the tank delivery connector comprising a tank tag reader for interrogating a tank tag coupled to a distribution tank separate from the product transport vehicle to retrieve a stored liquid type encoded on the tank tag, wherein the stored liquid type is indicative of a type of the liquid product in the distribution tank; and

a system controller communicatively coupled to the valve, the optical fluid sensor, and the tank delivery connector, the system controller comprising a processor and one or more memory modules communicatively coupled to the processor.

9. The crossover protection system of claim 8, further comprising machine readable instructions stored in the one or more memory modules that cause the sensor to perform at least the following when executed by the processor:

determine a transported liquid type based on an output from the optical fluid sensor;

receive the stored liquid type signal transmitted by the tank delivery connector;

determine the stored liquid type based on the stored liquid type signal;

compare the transported liquid type to the stored liquid type;

maintain the valve in the normally locked state when the stored liquid type and the transported liquid type do not match to prevent the flow of liquid product from the tank compartment; and

transition the valve from the normally locked state to an unlocked state when the stored liquid type and the transported liquid type match, thereby permitting the flow of liquid product from the tank compartment.

10. The optical fluid sensor of claim 1, further comprising a first temperature sensor operatively arranged within the chamber to measure a temperature of the fluid disposed in the chamber, and a second temperature sensor operatively arranged in the body to measure a temperature of the light source and the detector.

11. The optical fluid sensor of claim 1, wherein the light source emits each of the IR light, the visible light, and the UV light in a series.

12. An optical sensor system comprising:

a light source configured to emit IR, UV, and visible light into a fluid;

a detector configured to measure intensities of one or more wavelengths of IR light and visible light received by the detector;

a processor;

one or more memory modules communicatively coupled to the processor; and

machine readable instructions stored in the one or more memory modules that cause the optical sensor system to perform at least the following when executed by the processor;

transmit a control signal to the light source to cause the light source to emit the IR light into the fluid;

receive IR light at the detector in response to emitting the IR light into the fluid;

process the received IR light to determine an intensity of the IR light;

determine whether the fluid is present based on the intensity of the IR light received by the detector;

after determining whether the fluid is present, transmit a control signal to the light source to cause the light source to emit visible light into the fluid;

receive visible light at the detector in response to emitting the visible light into the fluid;

process the visible light received at the detector to determine wavelength and intensity information for the visible light received, wherein the visible light received represents the light transmitted through the fluid;

after processing the visible light received at the detector, transmit a control signal to the light source to cause the light source to emit UV light into the fluid to cause the fluid to fluoresce;

receive the visible light fluoresced by the fluid at the detector in response to emitting the UV light into the fluid;

process the visible light fluoresced by the fluid and received at the detector to determine wavelength and intensity information for the visible light fluoresced by the fluid;

compare the wavelength and intensity information for the received light transmitted through the fluid and the visible light fluoresced by the fluid to one or more fluid profiles stored in the one or more memory modules, wherein each of the one or more fluid profiles comprises information on one or more fluorescent properties of the fluid and visible light transmittance of the fluid; and

determine a fluid type of the fluid based on the comparison.

13. The optical fluid sensor of claim 12, further comprising a first temperature sensor operatively arranged within the chamber to measure a temperature of the fluid disposed in the chamber, and a second temperature sensor operatively arranged in the body to measure a temperature of the light source and the detector.

14. A crossover protection system comprising:

a product transport vehicle comprising a tank compartment for containing a liquid product;

a valve coupled to the tank compartment, the valve regulating a flow of liquid product from the tank compartment and having a normally locked state;

the optical fluid sensor of claim 12 positioned to contact the liquid product stored in the tank compartment;

a tank delivery connector fluidly coupled to a distribution side of the valve, the tank delivery connector comprising a tank tag reader for interrogating a tank tag coupled to a distribution tank separate from the product transport vehicle to retrieve a stored liquid type encoded on the tank tag, wherein the stored liquid type is indicative of a type of the liquid product in the distribution tank; and

a system controller communicatively coupled to the valve, the optical fluid sensor, and the tank delivery connector, the system controller comprising a processor and one or more memory modules communicatively coupled to the processor.

15. A crossover protection system comprising:

a product transport vehicle comprising a tank compartment for containing a liquid product;

a valve coupled to the tank compartment, the valve regulating a flow of liquid product from the tank compartment and having a normally locked state;

an optical fluid sensor positioned to contact the liquid product stored in the tank compartment, the optical fluid sensor comprising;

a body defining a chamber and having one or more apertures to allow the liquid product to enter the chamber;

a light source optically coupled to the chamber and configured to emit IR, UV, and visible light into the chamber;

a detector optically coupled to the chamber and configured to receive light from the chamber;

a processor;

one or more memory modules communicatively coupled to the processor; and

machine readable instructions stored in the one or more memory modules that cause the processor to perform at least the following when executed by the processor;

transmit a control signal to the light source to cause the light source to emit IR light into the chamber;

receive IR light at the detector;

determine that a fluid is present based on the IR light received at the detector;

transmit another control signal to the light source to cause the light source to emit UV light into the chamber to cause the fluid to fluoresce visible light;

receive visible light at the detector; and

determine a fluid type of the fluid in the chamber based on the received visible light;

a tank delivery connector fluidly coupled to a distribution side of the valve, the tank delivery connector comprising a tank tag reader for interrogating a tank tag coupled to a distribution tank separate from the product transport vehicle to retrieve a stored liquid type encoded on the tank tag, wherein the stored liquid type is indicative of a type of the liquid product in the distribution tank; and

a system controller communicatively coupled to the valve, the optical fluid sensor, and the tank delivery connector, the system controller comprising a processor and one or more memory modules.

16. The crossover protection system of claim 15, further comprising machine readable instructions stored in the one or more memory modules that cause the crossover protection system to perform at least the following when executed by the processor:

determine a transported liquid type based on an output from the optical fluid sensor;

receive the stored liquid type signal transmitted by the tank delivery connector;

determine the stored liquid type based on the stored liquid type signal;

compare the transported liquid type to the stored liquid type;

maintain the valve in the normally locked state when the stored liquid type and the transported liquid type do not match to prevent the flow of liquid product from the tank compartment; and

transition the valve from the normally locked state to an unlocked state when the stored liquid type and the transported liquid type match, thereby permitting the flow of liquid product from the tank compartment.

17. The crossover protection system of claim 15, wherein the valve is a control valve.

18. The crossover protection system of claim 15, further comprising a lock mechanism coupled to the tank delivery connector, the lock mechanism comprising a locking lever with a locked position and an unlocked position, the lock mechanism mechanically securing the tank delivery connector to the distribution tank when the locking lever is in the locked position.

19. The crossover protection system of claim 18, further comprising a lock sensor for sensing whether the locking lever is in the locked position or the unlocked position.

20. The crossover protection system of claim 15, wherein power to the tank tag reader is only provided when the locking lever is in the locked position.

21. The crossover protection system of claim 15, wherein the optical fluid sensor further comprises a reflector, wherein the light source and the detector of the optical fluid sensor are positioned at a first side of the chamber and the reflector is positioned at a second side of the chamber, wherein when the liquid product is disposed within the chamber, emitted light from the light source travels through the liquid product in the chamber, reflects off of the reflector, and travels to the detector.

22. An optical fluid sensor comprising:

a body defining a chamber and having one or more apertures to allow a fluid to enter the chamber;

a light source optically coupled to the chamber and configured to emit IR, UV, and visible light into the chamber;

a detector optically coupled to the chamber and configured to receive light from the chamber, wherein the detector measures an intensity of one or more wavelengths of light received by the detector, wherein the light source and the detector are positioned such that, when fluid is disposed within the chamber, emitted light from the light source passes into and through the fluid disposed in the chamber before being received by the detector;

a first temperature sensor operatively arranged within the chamber to measure a temperature of the fluid disposed in the chamber; and

a second temperature sensor operatively arranged in the body to measure a temperature of the light source and the detector.

23. The optical fluid sensor of claim 22, further comprising:

a processor;

one or more memory modules communicatively coupled to the processor; and

machine readable instructions stored in the one or more memory modules that cause the optical fluid sensor to perform at least the following when executed by the processor;

transmit a first control signal to the light source to cause the light source to emit IR light into the chamber;

receive IR light at the detector; and

determine that a fluid is present based on the IR light received at the detector.

24. The optical fluid sensor of claim 22, further comprising:

a processor;

one or more memory modules communicatively coupled to the processor; and

machine readable instructions stored in the one or more memory modules that cause the optical fluid sensor to perform at least the following when executed by the processor;

transmit a control signal to the light source to cause the light source to emit UV light into the chamber in order to cause the fluid to fluoresce visible light;

receive visible light at the detector;

determine a fluid type of the fluid in the chamber based on the visible light received at the detector.

25. The optical fluid sensor of claim 22, further comprising:

a processor;

one or more memory modules communicatively coupled to the processor; and

machine readable instructions stored in the one or more memory modules that cause the optical fluid sensor to perform at least the following when executed by the processor;

transmit a control signal to the light source to cause the light source to emit visible light into the chamber;

receive visible light at the detector;

determine a fluid type of the fluid in the chamber based on the visible light received at the detector.

26. A crossover protection system comprising:

a product transport vehicle comprising a tank compartment for containing a liquid product;

a valve coupled to the tank compartment, the valve regulating a flow of liquid product from the tank compartment and having a normally locked state;

the optical fluid sensor of claim 22 positioned to contact the liquid product stored in the tank compartment;

a tank delivery connector fluidly coupled to a distribution side of the valve, the tank delivery connector comprising a tank tag reader for interrogating a tank tag coupled to a distribution tank separate from the product transport vehicle to retrieve a stored liquid type encoded on the tank tag, wherein the stored liquid type is indicative of a type of the liquid product in the distribution tank; and

a system controller communicatively coupled to the valve, the optical fluid sensor, and the tank delivery connector, the system controller comprising a processor and one or more memory modules communicatively coupled to the processor.