Duty cycle modulation for inductive position sensors

• US 10,408,642 B2
• Filed: 11/02/2017
• Issued: 09/10/2019
• Est. Priority Date: 11/02/2016
• Status: Active Grant

• Current Assignee: KSR IP Holdings, LLC
• Original Assignee: KSR IP Holdings, LLC
• Inventors: Elliott, Ryan W.
• Primary Examiner(s): Hollington, Jermele M
• Assistant Examiner(s): Rhodes-Vivour, Temilade S
• Application Number:
  US15/802,202
• Publication Number:
  US 20190025089A1
• Time in Patent Office: 677 Days
• CPC Class Codes: G01D 5/2053 by a movable non-ferromagnetic conductive element
• CPC Class Codes: G01D 5/2225 by a movable non-ferromagnetic conductive element

Abstract

A duty cycle is used in conjunction with a powered oscillator to electronically reduce the current draw by reducing the average tail current and thus reducing the sensor radiated emissions without altering an inductive position sensor. The duty cycle enables an on and an off cycling without altering the hardware but providing the improvements.

Claims

1. A position sensor system comprising:

an inductive position sensor having a transmitting coil and at least one receiving coil;

a coupler attached to a shaft, the shaft configured for rotation, the coupler overlays at least a portion of the at least one receiving coil, the coupler is spaced apart from the transmitting coil and the at least one receiving coil creating an air gap;

an electronic control unit comprising an oscillator drive, the electronic control unit operably connected to the oscillator drive, the oscillator drive enables an oscillation signal configured to enable the inductive position sensor at a predetermined time; and

a start duty cycle and a stop duty cycle controlled by the electronic control unit at a predetermined rate of time, the start duty cycle and the stop duty cycle operating at a predefined frequency and a predefined ratio,

wherein the inductive position sensor initiates transmitting a sample to the electronic control unit when the oscillating signal and the start duty cycle are both enabled, the sample being a position of the coupler and the shaft relative to the inductive position sensor, and

wherein the start duty cycle and the stop duty cycle is configured to reduce an average radiated emission of the inductive position sensor.

2. The position sensor system of claim 1, wherein the predetermined time is a minimum time required for the second signal to provide a stable sample.

3. The position sensor system of claim 1, wherein the sample is held until a second sample is taken, until n samples are taken.

4. The position sensor system of claim 1, wherein the inductive position sensor has an air gap between the transmitter coil and the coupler greater than 1.0 millimeter.

5. The position sensor system of claim 1, wherein a predefined frequency is 400 hertz.

6. The position sensor system of claim 1, wherein a predefined frequency is 200 hertz.

7. The position sensor system of claim 1, wherein a predefined frequency is 800 hertz.

8. The position sensor system of claim 1, wherein the predetermined rate of time is 10 percent.

9. The position sensor system of claim 1, wherein the predetermined rate of time is greater than 10 percent.

10. The position sensor system of claim 1, wherein the predetermined rate of time is less than 10 percent.

11. The position sensor of claim 1, wherein the position sensor system has an output operating frequency of 2 kilohertz or less, the electronic control unit is operating at a 400 hertz, the electronic control unit over the predetermined rate of time permits an output of data at the output operating frequency of 2 kilohertz or less while permitting the operating frequency of 400 hertz for an internal sample rate.

12. A vehicle having a sensor system, the vehicle comprising:

an inductive position sensor having a transmitting coil and at least one receiving coil;

a coupler attached to a shaft, the shaft configured for rotation, the coupler overlays at least a portion of the at least one receiving coil, the coupler is spaced apart from the transmitting coil and the at least one receiving coil creating an air gap;

an electronic control unit comprising an oscillator drive, the electronic control unit operably connected to the oscillator drive, the oscillator drive operably connected to the inductive position sensor so to transmit an oscillating signal; and

a pulse width modulation signal having a duty cycle, the pulse width modulation signal controlled by the electronic control unit at a predetermined period of time, the duty cycle operating at a predefined proportion of time,

wherein a sample of the inductive position sensor position is obtained when the oscillating signal and the duty cycle are both enabled such that only a single sample is required for the predefined proportion of time, the sample being a position of the coupler and the shaft relative to the inductive position sensor,

wherein the oscillator drive is inhibited a remaining time of the predefined proportion of time so to reduce power consumption and emissions of the inductive position sensor.

13. The position sensor system of claim 12, wherein the predetermined time is a minimum time required for the inductive position sensor to transmit a stable sample.

14. The position sensor system of claim 13, wherein the sample is held by the electronic control unit until a second sample is taken during a next period of time when the oscillation signal and the duty cycle are both enabled.

15. The position sensor system of claim 12, wherein the air gap between the transmitter coil and the coupler is greater than 1.0 millimeter.

16. The position sensor system of claim 12, wherein the duty cycle is a periodic clock signal, the predetermined period of time of the periodic clock signal is 10 percent.

17. The position sensor system of claim 12, wherein the duty cycle is a periodic clock signal the predetermined period of time of the periodic clock signal is greater than 10 percent.

18. The position sensor system of claim 12, wherein the duty cycle is a periodic clock signal, the predetermined period of time of the periodic clock signal is less than 10 percent.

19. The position sensor system of claim 12, wherein repeat multiples of the sample of the inductive position sensor position are processed by the electronic control unit until the oscillation signal and the duty cycle both change states.