Optical fiber cable and assembly

• US 10,409,019 B2
• Filed: 12/20/2017
• Issued: 09/10/2019
• Est. Priority Date: 06/30/2015
• Status: Active Grant

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Inventors: Caldwell, William Eric, Ellis, Terry Lee, Hurley, William Carl, McCollough, William Welch, Paap, Mark Tracy
• Primary Examiner(s): Tavlykaev, Robert
• Application Number:
  US15/848,687
• Publication Number:
  US 20180129010A1
• Time in Patent Office: Days
• Field of Search: 385100, 385106, 385113
• CPC Class Codes: G02B 6/3821 with axial spring biasing or loading means G02B6/3847 takes precedence
• CPC Class Codes: G02B 6/3889 using encapsulation for protection, e.g. adhesive, molding or casting resin
• CPC Class Codes: G02B 6/441 built up from sub-bundles G02B6/4429, G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/4434 Central member to take up tensile loads
• CPC Class Codes: G02B 6/4471 Terminating devices demountable connectors G02B6/3807; Cable clamps
• CPC Class Codes: G02B 6/4477 with means for strain-relieving to interior strengths element

Abstract

An optical cable assembly is provided. The cable assembly includes a plurality of subunits surrounded by an outer cable jacket, a furcation unit and optical connectors coupled to the end of each of the subunits. Each of the subunits includes an inner jacket, a plurality of optical fibers; and a tensile strength element. The first tensile strength element and the inner jackets of each subunits are coupled to the furcation unit, and the optical fibers and tensile strength elements of each subunit extend through the furcation unit without being coupled to the furcation unit. The subunit tensile strength element and optical fibers of each subunit are balanced such that both experience axial loading applied to the assembly and, under various loading conditions, the compression of the subunits is controlled and/or the axial loading of the optical fibers is limited to allow proper function of the optical connector.

Claims

1. An optical communication cable assembly, comprising:

an outer cable jacket;

a first tensile strength element surrounded by the outer cable jacket;

a plurality of optical transmission units surrounded by the outer cable jacket, each optical transmission unit comprising;

an inner jacket defining a passage;

a plurality of elongate optical transmission elements located within the passage; and

a second tensile strength element located within the passage;

a furcation unit, wherein the first tensile strength element and the inner jackets of the plurality of optical transmission units are coupled to the furcation unit, wherein the plurality of elongate optical transmission elements and the second tensile strength element of each of the plurality of optical transmission units extend through the furcation unit without being coupled to the furcation unit,

wherein when each optical transmission unit experiences a subunit compression and a maximum rated cable load is applied to the optical communication cable assembly, a percentage of the subunit compression is between 0.1% and 2.5%, with respect to an initial length of a portion of the optical transmission unit between the furcation unit and an optical connector coupled to the furcation unit, and

wherein the optical connector comprises a spring compressed below a level of maximum allowed compression and providing a force to a ferrule.

2. The optical communication cable assembly of claim 1, wherein, within each optical transmission unit, a length of the second tensile strength element is substantially equal to a length of at least one of the elongate optical transmission elements.

3. The optical communication cable assembly of claim 1, wherein the second tensile strength element of each optical transmission unit comprises a plurality of tensile strength yarn strands.

4. The optical communication cable assembly of claim 1, further comprising an adhesive material located within the furcation unit, the adhesive material bonding together and contacting the first tensile strength element, outer surfaces of the inner jackets of the plurality of optical transmission units and the furcation unit.

5. The optical communication cable assembly of claim 4, wherein the inner jacket of each optical transmission unit extends through the furcation unit, and further wherein an outer surface of the outer cable jacket defines an outermost surface of the cable assembly on an upstream side of the furcation unit and the outer surfaces of the inner jackets of the optical transmission units define outermost surfaces of the cable assembly on the downstream side of the furcation unit.

6. The optical communication cable assembly of claim 1, wherein the subunit compression is between 1 mm and 15 mm.

7. The optical communication cable assembly of claim 1, wherein the inner jacket has an average radial wall thickness between 0.2 mm and 0.7 mm.

8. The optical communication cable assembly of claim 1, wherein the inner jacket has an average radial wall thickness between 0.3 mm and 0.6 mm.

9. An optical communication cable assembly, comprising:

an outer cable jacket;

a first tensile strength element surrounded by the outer cable jacket;

a subunit, comprising;

an inner jacket defining a passage;

a plurality of optical fibers located within the passage;

a second tensile strength element located within the passage;

a furcation unit, wherein the first tensile strength element and the inner jacket of the subunit are coupled to the furcation unit, wherein the plurality of optical fibers and the second tensile strength element of the subunit extend through the furcation unit without being coupled to the furcation unit; and

an optical connector coupled to an end of the subunit;

wherein when the subunit experiences a subunit compression of a portion of the subunit located between the furcation unit and the optical connector and a maximum rated cable load is applied to the cable assembly, a percentage of the subunit compression is between 0.1% and 2.5%, with respect to an initial length of the portion of the subunit between the furcation unit and the optical connector, and

wherein the optical connector comprises a spring compressed below a level of maximum allowed compression and providing a force to a ferrule.

10. The optical communication cable assembly of claim 9, wherein the optical connector further comprises:

a body coupled to the second tensile strength element of the subunit; and

a ferrule coupled to all of the optical fibers of the subunit.

11. The optical communication cable assembly of claim 10, wherein each optical connector further comprises:

a spring located between the ferrule and the body, wherein the spring has a spring force representative of the force needed to cause a maximum compression of the spring, wherein at the maximum rated cable load, the axial force experienced by the optical fibers of a subunit is greater than zero and less than the spring force.

12. The optical communication cable assembly of claim 11, wherein within the subunit, a length of the second tensile strength strand is substantially equal to a length of each of the optical fibers of the subunit.

13. The optical communication cable assembly of claim 9, wherein the subunit compression is between 1 mm and 15 mm.

14. The optical communication cable assembly of claim 9, wherein the inner jacket has an average radial wall thickness between 0.2 mm and 0.7 mm.

15. The optical communication cable assembly of claim 9, wherein the inner jacket has an average radial wall thickness between 0.3 mm and 0.6 mm.