Electrical load management system and method

• US 10,411,468 B2
• Filed: 09/18/2015
• Issued: 09/10/2019
• Est. Priority Date: 09/18/2014
• Status: Active Grant

• Current Assignee: Ergotron Incorporated (Melrose Industries Plc)
• Original Assignee: Ergotron Incorporated (Melrose Industries Plc)
• Inventors: Tischer, William Dale
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Pham, Duc M
• Application Number:
  US15/512,431
• Publication Number:
  US 20170279273A1
• Time in Patent Office: 1,453 Days
• CPC Class Codes: H02J 3/00 Circuit arrangements for ac mains or ac distribution networks
• CPC Class Codes: H02J 3/14 by switching loads on to, or off from, network, e.g. progressively balanced loading

Abstract

Techniques for distributing electrical power to a plurality of electrical loads can include coupling an existing group of electrical loads to a common power source through a load management system, measuring an aggregate group current drawn by at least the existing group of electrical loads and comparing the measured aggregate group current to an aggregate group current threshold value. When the measured aggregate group current exceeds the aggregate group current threshold value, increase a number of subgroups of the existing group, using subgroups that are formed without requiring information about individual current associated with the individual electrical loads, sequentially apply power to individual subgroups during non-overlapping time periods, sequentially measure at least a corresponding current drawn by the individual subgroups while power is applied to the subgroups, and sequentially comparing the measured current to a threshold value.

Claims

1. A method for distributing electrical power to a plurality of electrical loads, the method comprising:

coupling an existing group of electrical loads to a common power source through a load management system;

measuring an aggregate group current drawn by at least the existing group of electrical loads and comparing the measured aggregate group current to an aggregate group current threshold value;

when the measured aggregate group current exceeds the aggregate group current threshold value;

increasing a number of subgroups of the existing group, using subgroups that are formed without requiring information about individual current associated with the individual electrical loads;

sequentially applying power to individual subgroups during non-overlapping time periods;

sequentially measuring at least a corresponding current drawn by the individual subgroups while power is applied to the subgroups; and

sequentially comparing the measured current to a threshold value, and

when the measured current exceeds the threshold value, repeating the increasing the number of subgroups, the sequentially applying power, the sequentially measuring at least the corresponding current, and the sequentially comparing at least the measured current to a threshold value; and

when the measured current does not exceed the threshold value, repeating the sequentially applying power, the sequentially measuring at least the corresponding current, and the sequentially comparing the measured current to a threshold value.

2. The method of claim 1, where the increasing the number of subgroups comprises dividing the existing group into two subgroups.

3. The method of claim 1, wherein the increasing the number of subgroups comprises incrementing the number of subgroups by one.

4. The method of claim 1, comprising distributing the plurality of electrical loads across the increased number of subgroups.

5. The method of claim 1, wherein when the measured current exceeds the threshold value, repeating the increasing the number of subgroups, the sequentially applying power, the sequentially measuring at least the corresponding current, and the sequentially comparing the measured current to a threshold value, wherein the repeating is performed until a subgroup criterion is met.

6. The method of claim 5, wherein the subgroup criterion includes the following condition:

the measured current corresponding to each of subgroups being below the corresponding threshold value associated with the subgroup.

7. The method of claim 5, wherein the subgroup criterion includes the following condition:

the subgroups have been increased to a maximum available number of subgroups and the aggregate group current exceeds the aggregate group current threshold value.

8. The method of claim 1, wherein sequentially measuring at least a corresponding current drawn by the individual subgroups while power is applied to the subgroups, includes including in the measured current, in addition to the current drawn by the individual subgroup, at least one of (1) an auxiliary power output current and (2) a switched power output current.

9. The method of claim 1, wherein increasing the number of subgroups further includes correspondingly decreasing the non-overlapping time period associated with subgroups for the sequentially applying power to the individual subgroups.

10. An apparatus for distributing electrical power to a plurality of electrical loads, the apparatus comprising:

a load management system, coupling an existing group of electrical loads to a common power source;

a current measurement circuit to measure an aggregate group current drawn by at least the existing group of electrical loads;

a comparator circuit, coupled to the current measurement circuit, comparing the measured aggregate group current to an aggregate group current threshold value;

a controller circuit, coupled to the comparator circuit, configured for, when the measured aggregate group current exceeds the aggregate group current threshold value;

increasing a number of subgroups of the existing group, using subgroups that are formed without requiring information about individual current associated with the individual electrical loads;

sequentially applying power to individual subgroups during non-overlapping time periods, using the load management system;

sequentially measuring, using the comparator circuit, at least a corresponding current drawn by the individual subgroups while power is applied to the subgroups; and

sequentially comparing, using the comparator circuit, the measured current to a threshold value, and

when the measured current exceeds the threshold value, repeating the increasing the number of subgroups, the sequentially applying power, the sequentially measuring at least the corresponding current, and the sequentially comparing at least the measured current to a threshold value; and

when the measured current does not exceed the threshold value, repeating the sequentially applying power, the sequentially measuring at least the corresponding current, and the sequentially comparing the measured current to a threshold value.

11. The apparatus of claim 10, wherein the controller circuit is configured for increasing the number of subgroups including dividing the existing group into two subgroups.

12. The apparatus of claim 10, wherein the controller circuit is configured for increasing the number of subgroups including incrementing the number of subgroups by one, and distributing the plurality of electrical loads across the increased number of subgroups.

13. The apparatus of claim 10, wherein the controller circuit is configured for, when the measured current exceeds the threshold value, repeating the increasing the number of subgroups, the sequentially applying power, the sequentially measuring at least the corresponding current, and the sequentially comparing the measured current to a threshold value, wherein the repeating is performed until a subgroup criterion is met.

14. The apparatus of claim 13, wherein the subgroup criterion includes the following condition:

the measured current corresponding to each of subgroups being below the corresponding threshold value associated with the subgroup.

15. The apparatus of claim 13, wherein the subgroup criterion includes the following condition:

the subgroups have been increased to a maximum available number of subgroups and the aggregate group current exceeds the aggregate group current threshold value.

16. The apparatus of claim 10, wherein the plurality of electrical loads are selected from the group consisting of:

a notebook computer, a tablet computer, a cellular phone, a smart phone, a personal digital assistant, a camera, a music player, and a global positioning satellite device.

17. The apparatus of claim 10, wherein the apparatus includes a tablet computer charging cart.

18. The apparatus of claim 10, wherein the apparatus includes a notebook computer charging cart.

19. The apparatus of claim 10, wherein the apparatus includes a stationary battery charging cart.

20. A method for distributing electrical power to electrical loads, the method comprising:

applying power to a plurality of electrical loads coupled to a common power source through a load management system;

measuring a current drawn by the plurality of electrical loads and comparing the measured current to a threshold value;

if the measured current exceeds the threshold value;

grouping the plurality of electrical loads into at least a first load group and a second load group;

applying power to the first load group;

measuring a current drawn by the first load group and comparing the measured current of the first load group to the threshold value; and

if the measured current of the first load group does not exceed the threshold value;

applying power to the second load group;

measuring a current drawn by the second load group and comparing the measured current of the second load group to the threshold value.