Inductive power transfer control

• US 10,411,613 B2
• Filed: 02/22/2018
• Issued: 09/10/2019
• Est. Priority Date: 08/13/2010
• Status: Active Grant

• Current Assignee: Auckland UniServices Limited (Auckland University)
• Original Assignee: Auckland UniServices Limited (Auckland University)
• Inventors: Boys, John Talbot, Covic, Grant Anthony, Huang, Chang-Yu
• Primary Examiner(s): Berhane, Adolf D
• Application Number:
  US15/902,978
• Publication Number:
  US 20180331630A1
• Time in Patent Office: 565 Days
• Field of Search: 363 2102, 363 2106, 363 44, 363125-127
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02M 1/0085 Partially controlled bridges
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/28 using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
• CPC Class Codes: H02M 3/335 using semiconductor devices only
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An inductive power transfer (IPT) control method is disclosed for controlling the output of an IPT pick-up. The invention involves selectively shunting first and second diodes of a diode bridge to selectively rectify an AC current input for supply to a load, or recirculate the AC current to a resonant circuit coupled to the input of the controller. By controlling the proportion of each positive-negative cycle of the AC input which is rectified/recirculated, the output is regulated. Also disclosed is an IPT controller adapted to perform the method, an IPT pick-up incorporating the IPT controller, and an IPT system incorporating at least one such IPT pick-up.

Claims

1. A control method for an inductive power transfer (IPT) pick-up, the pick-up comprising a resonant circuit producing an AC input current, a rectifier circuit comprising a first switch operable to shunt a first diode of a diode bridge and a second switch operable to shunt a second diode of the diode bridge, and a DC output, wherein the AC input current is rectified to supply the DC output, the method comprising:

selectively operating the switches to shunt first and second diodes of the diode bridge in synchrony with the AC current to provide the DC output.

2. A The control method of claim 1 further comprising:

selectively operating the first switch to shunt the first diode of the diode bridge to cause the AC current to recirculate to the resonant circuit during a positive period of the AC current; and

selectively operating the second switch to shunt the second diode of the diode bridge to cause the AC current to recirculate to the resonant circuit during a negative period of the AC current;

wherein shunting of said first and second diodes is synchronised with the AC current whereby a predetermined proportion of said positive and negative periods of the AC current are rectified to supply the DC current to the DC output, and a remaining proportion of said positive and negative periods of the AC current are recirculated to the resonant circuit.

3. The control method of claim 1, wherein the predetermined proportion occurs at a beginning of each of the positive and negative periods of the AC current, wherein said first or second diode, respectively, conducts the AC current following a respective zero-crossing of the AC current, and the remaining proportion of the positive or negative period is recirculated by shunting said respective first or second diode at an appropriate time.

4. The control method of claim 1, wherein the predetermined proportion occurs towards an end of each of the positive and negative periods of the AC current, wherein said first or second diode, respectively, is shunted upon a respective zero-crossing of the AC current to initially recirculate the AC current, and the respective first or second diode is then un-shunted to conduct the AC current for the predetermined proportion of the positive or negative period.

5. The control method of claim 1, wherein the predetermined proportion of said positive and negative periods is proportional to a desired DC output, wherein the method further comprises sensing the DC output and adjusting said predetermined proportion accordingly to obtain a desired DC output.

6. The control method of claim 1, wherein the method further comprises slowly increasing said predetermined proportion to a required proportion upon switching on the pick-up.

7. The control method of claim 1, wherein the method further comprises slowly decreasing said predetermined proportion to zero upon switching off the pick-up.

8. The control method of claim 1, wherein said shunting is selectively controlled by selectively closing first and second switches provided in parallel with respective said first and second diodes.

9. The control method of claim 8 wherein said first and second switches are opened when said first or second diodes, respectively, are conducting.

10. An IPT pick-up controller adapted to perform the method according to claim 1.

11. The control method of claim 1 further comprising selecting a required DC output, and ramping a duty cycle for the switches over a plurality of cycles of the AC current to change the DC output toward the required DC output.

12. An inductive power transfer (IPT) pick-up controller comprising:

an input for receiving an AC current from a resonant circuit;

an output for supplying a DC current to a load; and

a control circuit electrically coupling the input and the output, the control circuit comprising a diode bridge, shunting switches, and a controller for selectively operating said switches to shunt first and second diodes of said diode bridge in synchrony with the AC current.

13. The IPT pick-up controller of claim 12, wherein the controller is adapted to selectively shunt said first and second diodes using said shunting switches, whereby respective predetermined proportions of positive and negative periods of the AC current are rectified by the diode bridge and supplied to the output, and respective remaining proportions of the positive and negative periods of the AC current are recirculated to the resonant circuit.

14. The IPT pick-up controller of claim 12, wherein said shunting switches comprise two switches, said switches being provided in parallel with respective said first and second diodes, wherein said first and second diodes have a common anode.

15. The IPT pick-up controller of claim 12, wherein the switches comprise MOSFET transistors and said first and second diodes comprise body diodes of said MOSFET transistors.

16. The IPT pick-up controller of claim 13, wherein said controller further comprises a sensor forming a feedback loop to sense the output and enabling adjustment of said predetermined proportions to obtain a desired output.

17. The IPT pick-up controller of claim 12, wherein said controller further comprises a zero-crossing detector to synchronise shunting of the first and second diodes in relation to zero-crossing of the AC current.

18. The IPT pick-up controller of claim 12, wherein the controller receives a required DC output, and ramps a duty cycle for the switches over a plurality of cycles of the AC current to change the DC output toward the required DC output.