Buckle comprising pawls biased by magnetic repelling force

• US 10,413,022 B2
• Filed: 08/30/2018
• Issued: 09/17/2019
• Est. Priority Date: 10/25/2017
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Porto, Ariane Sarzi, Pudles, Nelson, Safe, Nathan W.
• Primary Examiner(s): Sandy, Robert
• Assistant Examiner(s): Upchurch, David M
• Application Number:
  US16/118,069
• Publication Number:
  US 20190116939A1
• Time in Patent Office: 383 Days
• CPC Class Codes: A44B 11/2507 actuated by a push-button
• CPC Class Codes: A44B 11/2519 with two buttons acting in opposite directions
• CPC Class Codes: A44B 11/266 with at least one push-button acting parallel to the main plane of the buckle and perpendicularly to the direction of the fastening action
• CPC Class Codes: A44D 2203/00 Fastening by use of magnets

Abstract

A buckle with a first pawl that is biased by a pair of magnets that are oriented in opposition to each other to provide a repelling force, and with a second pawl that is biased by another pair of magnets that are oriented in opposition to each other to provide a repelling force.

Claims

1. A buckle;

comprising;

a main body comprised of at least first and second plates that define a space therebetween; and

,

first and second counter-rotating pawls that are each positioned in the space between the first and second plates and that are pivotally attached to the main body of the buckle, each pawl comprising an actuating portion that extends outward beyond a perimeter of the main body of the buckle and an engaging portion that comprises an engaging end with at least one tooth that is configured to engage with a shoulder of a forward end of a catch that is slidably insertable into the buckle;

wherein the first pawl comprises a first-pawl biasing system that comprises a first magnet that is mounted on the engaging portion of the first pawl in a location forward of an axis of rotation of the first pawl, and a second magnet that is mounted on the main body of the buckle in an orientation that is in opposition to the first magnet, so that a repelling force between the first and second magnets provides a biasing force that urges the engaging end of the first pawl laterally inward,

wherein the second pawl comprises a second-pawl biasing system that comprises a third magnet that is mounted on the engaging portion of the second pawl in a location forward of an axis of rotation of the second pawl, and a fourth magnet that is mounted on the main body of the buckle in an orientation that is in opposition to the third magnet, so that a repelling force between the third and fourth magnets provides a biasing force that urges the engaging end of the second pawl laterally inward.

2. The buckle of claim 1 wherein at least the first magnet is a rare-earth magnet.

3. The buckle of claim 1 wherein at least the first magnet is a neodymium magnet.

4. The buckle of claim 1 wherein the first pawl is pivotally attached to the main body of the buckle so as to be rotatably movable along an arcuate path and wherein the first magnet and the second magnet are configured so that at least at some point as the first pawl moves along the arcuate path in a direction that causes the engaging end of the first pawl to move laterally outward away from a lateral centerline of the buckle, the repelling force between the first and second magnets increases.

5. The buckle of claim 4 wherein the first magnet and the second magnet are configured so that at least at some point as the first pawl moves along the arcuate path in the direction that causes the engaging end of the first pawl to move laterally outward away from the lateral centerline of the buckle, a north-south axis of the first magnet becomes more closely aligned with a north-south axis of the second magnet.

6. The buckle of claim 5 wherein the first pawl exhibits a range of motion along the arcuate path, and wherein the first magnet and the second magnet are configured so that a maximum in the alignment between the north-south axis of the first magnet and the north-south axis of the second magnet occurs after at least about 50% of the range of motion has been traversed in a direction that moves the engaging end of the first pawl away from the lateral centerline of the buckle.

7. The buckle of claim 6 wherein the first magnet and the second magnet are configured so that the maximum in the alignment between the north-south axis of the first magnet and the north-south axis of the second magnet occurs after no more than about 90% of the range of motion has been traversed in the direction that moves the engaging end of the first pawl away from the lateral centerline of the buckle.

8. The buckle of claim 1 wherein any attractive force between the first magnet and the third magnet exhibits a magnitude that is less than 5% of a repelling force between the first magnet and the second magnet, over an entirety of a range of counter-rotatable motion of the first and second pawls.

9. The buckle of claim 1 wherein at least the first magnet exhibits a pull force of at least about 2 pounds.

10. The buckle of claim 1 wherein the first magnet is attached to the first pawl by an adhesive, and wherein the second magnet is attached to the first plate of the main body of the buckle by an adhesive.

11. The buckle of claim 1 wherein the first and second pawls are counter-rotatably movable between at least a first configuration in which engaging ends of the first and second pawls are at a distance of closest approach to each other, and a second configuration in which the engaging ends of the pawls are more widely separated from each other than when in the first configuration, and in which second configuration major laterally-inward-facing contact surfaces of the pawls are parallel to each other.

12. The buckle of claim 11 wherein the main body comprises a first protective flange that extends laterally inwardly from a first sidewall of the main body so that the first protective flange is positioned forward of the engaging end of the first pawl;

and, a second protective flange that extends laterally inwardly from a second, opposing sidewall of the main body so that the second protective flange is positioned forward of the engaging end of the second pawl, when the first and second pawls are in the second configuration.

13. The buckle of claim 12 wherein the first pawl comprises a first contact member that rearwardly abuts a rearward surface of the first protective flange, and the second pawl comprises a second contact member that rearwardly abuts a rearward surface of the second protective flange, when the first and second pawls are in the second configuration.

14. An assembly comprising the buckle of claim 1 with a catch slidably inserted in the buckle and secured in place by the first and second pawls.

15. The assembly of claim 14 further comprising a first webbing attached to a slider of the buckle, and a second webbing that is attached to a rear bar of the catch.

16. The assembly of claim 14 wherein the catch is comprised of a non-ferrous metal, and wherein the first plate and the second plate of the main body of the buckle are each comprised of non-ferrous metal.

17. A safety harness for a human user, comprising the buckle of claim 1.

18. The safety harness of claim 17, further comprising at least one catch that is configured to be slidably inserted into, and secured in place within, the buckle.

19. The safety harness of claim 18, wherein a first webbing of the safety harness is attached to the buckle and a second webbing of the safety harness is attached to the catch.