Medical device with stretchable electrode assemblies

• US 10,413,357 B2
• Filed: 07/10/2014
• Issued: 09/17/2019
• Est. Priority Date: 07/11/2013
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Sutermeister, Derek C.
• Primary Examiner(s): Dvorak, Linda C
• Assistant Examiner(s): Ouyang, Bo
• Application Number:
  US14/328,192
• Publication Number:
  US 20150018819A1
• Time in Patent Office: 1,895 Days
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2018/0022 Balloons
• CPC Class Codes: A61B 2018/00404 Blood vessels other than those in or around the heart
• CPC Class Codes: A61B 2018/00434 Neural system
• CPC Class Codes: A61B 2018/00511 Kidney
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/00791 Temperature
• CPC Class Codes: A61B 2018/1435 Spiral
• CPC Class Codes: A61B 2018/1465 Deformable electrodes

Abstract

Medical devices and methods for making and using medical devices are disclosed. An example medical device may include a catheter shaft. An expandable balloon may be coupled to the catheter shaft. The balloon may be capable of shifting between an unexpanded configuration and an expanded configuration. Electrode assemblies with electrical pathways may be coupled to the balloon. The electrical pathways may be capable of shifting between a serpentine configuration when the balloon is unexpanded to a straighter configuration when the balloon is expanded.

Claims

1. A medical device for ablation of nervous tissue, comprising:

a catheter shaft;

an expandable member coupled to the catheter shaft, the expandable member having a proximal region, a distal region, and a body extending therebetween, the expandable member being a compliant balloon that is configured to move between an unexpanded configuration and an expanded configuration; and

a plurality of electrode assemblies each comprising at least one electrode fixedly attached to the body of the expandable member and a stretchable electrical pathway incorporated in a wall of the balloon that is capable of expanding with the expandable member.

2. The medical device of claim 1, wherein each of the electrode assemblies includes at least two electrodes.

3. The medical device of claim 1, wherein when the expandable member is in the unexpanded configuration, the electrical pathways are arranged in a nonlinear configuration.

4. The medical device of any one of claim 3, wherein the nonlinear configuration comprises a serpentine or sinusoidal configuration.

5. The medical device of claim 1, wherein the electrical pathways are capable of shifting between a nonlinear configuration when the expandable member is in the unexpanded configuration toward a configuration that is more linear than the nonlinear configuration when the expandable member is in the expanded configuration.

6. The medical device of claim 1, wherein the electrode assemblies are printed on the expandable member.

7. The medical device of claim 1, wherein at least some of the electrode assemblies include a pair of adjacent bipolar electrodes.

8. The medical device of claim 1, wherein at least some of the electrode assemblies include a monopolar electrode.

9. The medical device of claim 1, further comprising a temperature sensor disposed on one or more of the plurality of electrode assemblies.

10. The medical device of claim 1, wherein the plurality of electrode assemblies are helically arranged about the body of the expandable member.

11. A medical device for ablation of nervous tissue, comprising:

a catheter shaft;

a compliant balloon coupled to the catheter shaft, the compliant balloon capable of shifting between a deflated configuration and an inflated configuration; and

a plurality of electrode assemblies each comprising an electrode fixedly attached to the compliant balloon and a plurality of stretchable electrical pathways incorporated in a wall of the balloon that is capable of stretching when the compliant balloon shifts to the inflated configuration, wherein the stretchable electrical pathways are capable of shifting between a nonlinear configuration when the balloon is in the deflated configuration toward a configuration that is more linear than the nonlinear configuration when the balloon is in the inflated configuration.

12. The medical device of claim 11, wherein the stretchable electrical pathways have a serpentine or sinusoidal orientation when in the nonlinear configuration.

13. The medical device of claim 11, wherein the electrode assemblies and the stretchable electrical pathways are printed directly on the compliant balloon.

14. The medical device of claim 11, further comprising at least one temperature sensor disposed on the compliant balloon.

15. The medical device of claim 11, wherein at least some of the plurality of electrode assemblies include a pair of adjacent bipolar electrodes.

16. The medical device of claim 11, wherein at least some of the electrode assemblies include a resistive member.

17. The medical device of claim 16, wherein the resistive member forms a microheater.

18. A method for ablating nervous tissue employing a medical device comprising:

a catheter shaft;

a compliant balloon coupled to the catheter shaft, the compliant balloon capable of shifting between a deflated configuration and an inflated configuration, and a plurality of electrode assemblies each comprising an electrode fixedly attached to the compliant balloon and a plurality of stretchable electrical pathways incorporated in a wall of the balloon that is capable of stretching when the compliant balloon shifts to the inflated configuration, wherein the stretchable electrical pathways are capable of shifting between a nonlinear configuration when the balloon is in the deflated configuration toward a configuration that is more linear than the nonlinear configuration when the balloon is in the inflated configuration, the method comprising;

advancing the medical device through a blood vessel to a target site within a blood vessel;

inflating the compliant balloon;

wherein inflating the compliant balloon shifts the stretchable electrical pathways from the nonlinear configuration toward the more linear configuration;

activating at least some of the electrode assemblies; and

deflating the balloon;

wherein deflating the balloon shifts the stretchable electrical pathways to the nonlinear configuration.