Delivery catheter systems, methods, and devices

• US 10,413,408 B2
• Filed: 08/06/2015
• Issued: 09/17/2019
• Est. Priority Date: 08/06/2015
• Status: Active Grant

• Current Assignee: Evalve, Inc. (Abbott Laboratories Incorporated)
• Original Assignee: Evalve, Inc. (Abbott Laboratories Incorporated)
• Inventors: Krone, Ryan T., Valencia, Francisco, Gada, Manish
• Primary Examiner(s): Yabut, Diane D
• Assistant Examiner(s): Jamialahmadi, Majid
• Application Number:
  US14/820,141
• Publication Number:
  US 20170035566A1
• Time in Patent Office: 1,503 Days
• CPC Class Codes: A61F 2/2427 Devices for manipulating or deploying heart valves during implantation
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61M 2025/0036 with more than four lumina
• CPC Class Codes: A61M 2025/004 characterized by lumina being arranged circumferentially
• CPC Class Codes: A61M 25/0026 Multi-lumen catheters with stationary elements catheter assemblies comprising a catheter in combination with a guide tube, sheath or sleeve A61M2025/0681; catheters comprising telescoping coaxial elements A61M2025/0175
• CPC Class Codes: A61M 25/0045 multi-layered, e.g. coated coating materials A61L29/08
• CPC Class Codes: A61M 25/005 with embedded materials for reinforcement, e.g. wires, coils, braids
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

An intravascular device includes a shaft having a body defining a major lumen and a plurality of minor lumen. The minor lumens are spaced about the major lumen. The major lumen and the plurality of minor lumen extend from a proximal end of the body to a distal end of the body. One or more wires may extend through the major lumen and/or minor lumen.

Claims

1. An intravascular device for delivering a device to a target location within a patient'"'"'s anatomy, the intravascular device comprising:

a monolithic elongated body having a proximal end and a distal end, at least part of the elongated body being made of a body material and having a length therebetween;

a major lumen defined by the elongated body and extending from the proximal end to the distal end;

a plurality of minor lumen defined by the elongated body and extending from the proximal end through at least a portion of the length of the elongated body, the minor lumen being fixed relative to the major lumen in transverse cross-section, a wall ratio of a thickness of a lumen wall between the major lumen and one of the plurality of minor lumens relative to a radius of the elongated body being within a range of 0.100 and 0.150; and

a reinforcement layer connected to the elongated body and forming an outer surface of the intravascular device when the intravascular device is used to deliver the device to the target location within the patient'"'"'s anatomy, the reinforcement layer including a reinforcement material having a greater elastic modulus than the body material.

2. The intravascular device of claim 1, further comprising a radiopaque material in a distal portion of the elongated body.

3. The intravascular device of claim 1, wherein the elongated body has a uniform outer diameter along the length from the proximal end to the distal end.

4. The intravascular device of claim 1, further comprising a compression coil located in the major lumen.

5. The intravascular device of claim 4, wherein the compression coil extends from the proximal end to the distal end.

6. The intravascular device of claim 1, wherein at least two of the plurality of minor lumen are positioned substantially opposite one another relative to the major lumen.

7. An intravascular system device, the intravascular system device comprising:

an intravascular device configured to deliver a medical device to a target location within a patient'"'"'s anatomy, the intravascular device comprising;

a monolithic elongated body having a proximal end and a distal end, at least part of the elongated body being made of a body material and having a length therebetween;

a major lumen defined by the elongated body and extending from the proximal end to the distal end, a compression coil being disposed within the major lumen with a lining lining an inner surface of the compression coil to provide substantially continuous surface;

a plurality of minor lumen defined by the elongated body and extending from the proximal end to the distal end of the elongated body, the minor lumen being fixed relative to the major lumen in transverse cross-section, a wall ratio of a thickness of a lumen wall between the major lumen and one of the plurality of minor lumens relative to a radius of the elongated body being within a range of 0.100 and 0.150;

a reinforcement layer connected to the elongated body the reinforcement layer including a reinforcement material having a greater elastic modulus than the body material, the reinforcement layer comprising a first layer of threads layered on a second layer of threads, the first layer of threads comprising a plurality of first threads woven together to form the first layer of threads, a second thread is woven through the first layer of threads in a longitudinal direction along a length of the elongated body; and

the medical device releasably connected to the distal end of the elongated body.

8. The device of claim 7, wherein the medical device is a replacement heart valve.

9. The device of claim 7, further comprising a control wire, the control wire extending through one of the plurality of minor lumen and being operably connected to the medical device.

10. The device of claim 9, wherein applying a longitudinal force upon the control wire imparts a force to the medical device, causing a portion of the medical device to move relative to the distal end of the elongated body.

11. A delivery catheter system for delivering a medical device to a target location within a patient'"'"'s anatomy, the system comprising:

a shaft including;

a monolithic elongated body having a proximal end and a distal end, at least part of the elongated body being made of a body material and having a length therebetween,

a major lumen defined by the elongated body and extending from the proximal end to the distal end, a compression coil being disposed within the major lumen with a lining lining an inner surface of the compression coil,

a plurality of minor lumen defined by the elongated body and extending from the proximal end through at least a portion of the length of the elongated body, the minor lumen being fixed relative to the major lumen in transverse cross-section, a location of an axis of the minor lumen relative to an axis of the major lumen being defined by a minor axis ratio based upon a radius of the elongated body, the ratio having a value of between about 0.650 and about 0.850, a wall ratio of a thickness of a lumen wall between the major lumen and one of the plurality of minor lumens relative to the radius of the elongated body being within a range of 0.100 and 0.150, and

a reinforcement layer connected to the elongated body the reinforcement layer including a reinforcement material having a greater elastic modulus than the body material, the reinforcement layer comprising a first layer layered on a second layer, the first layer remaining closer to the elongated body than the second layer along the length of the elongated body, the first layer comprising a first thread extending circumferentially in a first direction and the second layer comprising a second thread extending circumferentially in a second direction transverse to the first direction;

a handle operably connected to the proximal end of the elongated body; and

a control wire connected to the handle extending through at least one of the plurality of minor lumen from the proximal end of the elongated body to the distal end of the elongated body.

12. The system of claim 11, further comprising a lining material positioned between at least part of the wire and a surface of the minor lumen through which the wire extends.

13. The system of claim 11, further comprising the medical device is connected to a distal end of the shaft.

14. The system of claim 11, wherein a distal end of the shaft includes a radiopaque marker thereon.

15. The system of claim 11, further comprising an outer jacket located on an outer surface of the elongated body and extending along at least a portion of the length of the elongated body.

16. The system of claim 11, wherein the handle is configured to apply a longitudinal force to the wire.