Gas duct with heated porous metal structure

• US 10,415,447 B2
• Filed: 07/12/2016
• Issued: 09/17/2019
• Est. Priority Date: 07/17/2015
• Status: Active Grant

• Current Assignee: Türk & Hillinger GmbH
• Original Assignee: Türk & Hillinger GmbH
• Inventors: Schlipf, Andreas
• Primary Examiner(s): Dounis, Laert
• Assistant Examiner(s): Stanek, Kelsey L
• Application Number:
  US15/207,968
• Publication Number:
  US 20170016371A1
• Time in Patent Office: 1,162 Days
• Field of Search: 60300, 60284, 60286
• CPC Class Codes: F01N 3/2013 using electric or magnetic heating means
• CPC Class Codes: H05B 2203/021 Heaters specially adapted for heating liquids
• CPC Class Codes: H05B 2203/022 Heaters specially adapted for heating gaseous material
• CPC Class Codes: H05B 3/48 heating conductor embedded in insulating material

Abstract

A gas duct (100) has a duct wall (110) enclosing an interior space (120), a heated porous metal structure (113) arranged in the interior space (120) for passing through gases and an electric heater (102). The electric heater (102) is a mineral-insulated heater including a heat conductor (104), one or more front-side connection openings and an outer metal jacket (108). The electric heater (102) has a section (102a), which is passed through the duct wall (110), so that all front-side connection openings (116) are arranged outside the interior space (120) of the gas duct (100) and the outer metal jacket (108) is welded or soldered to the duct wall (110) in the section. The heat conductor (104) is completely embedded in a ceramic insulation (106) at least in the sections of the electric heater (102) that are arranged in the interior space (120) of the gas duct (100).

Claims

1. A gas duct comprising:

a duct wall with an interior space enclosed by the duct wall, the duct wall comprising a duct wall outer surface;

a heated porous metal structure arranged in the interior space of the gas duct for passing through gas;

at least one electric heater, heating the porous metal structure, wherein the electric heater is a mineral-insulated heater with a heat conductor, with one or more front-side connection openings and with at least one outer metal jacket, wherein the electric heater has at least one section which passes through the duct wall so all of the one or more front-side connection openings are arranged outside the interior space of the gas duct and the outer metal jacket of the electric heater is connected to the at least one section to the duct wall via a weld seam, wherein the heat conductor is completely embedded in a compacted ceramic insulation at least in interior sections of the electric heater that are arranged in the interior space of the gas duct the weld seam engaging the outer metal jacket of the electric heater and the duct wall outer surface, wherein the weld seam is located outside of the interior space of the gas duct, the heated porous metal structure comprises a first perforated structure and a second perforated structure, the first perforated structure being located at a spaced location from the second perforated structure, the at least one electric heater being located between the first perforated structure and the second perforated structure.

2. The gas duct in accordance with claim 1, wherein the at least one electric heater is in direct contact with the first perforated structure and the second perforated structure.

3. The gas duct in accordance with claim 1, wherein the first perforated structure comprises a first perforated plate, the second perforated structure comprising a second perforated plate.

4. The gas duct in accordance with claim 1, wherein at least one of the first perforated structure and the second perforated structure comprises a gird structure.

5. The gas duct in accordance with claim 1, wherein the at least one electric heater is welded to one or more of the first perforated structure and the second perforated structure.

6. The gas duct in accordance with claim 1, wherein the at least one electric heater is in direct contact with the first perforated structure and the second perforated structure.