Method for fill level measurement using the travel time principle

• US 10,416,021 B2
• Filed: 02/17/2014
• Issued: 09/17/2019
• Est. Priority Date: 04/09/2013
• Status: Active Grant

• Current Assignee: Endress+Hauser SE+Co. KG (Endress+Hauser AG)
• Original Assignee: Endress+Hauser SE+Co. KG (Endress+Hauser AG)
• Inventors: Gorenflo, Stefan, Malinovskiy, Alexey
• Primary Examiner(s): Gibson, Randy W
• Assistant Examiner(s): Kidanu, Gedeon M
• Application Number:
  US14/782,541
• Publication Number:
  US 20160047684A1
• Time in Patent Office: 2,038 Days
• CPC Class Codes: G01F 23/284 Electromagnetic waves
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01F 25/20 of apparatus for measuring liquid level

Abstract

A method for measuring a fill level of a fill substance in a container with a fill-level measuring device working according to the travel time principle. The fill-level measuring device in measurement operation sends transmission signals toward the fill substance in the container and, based on their signal fractions reflected back in the container, derives echo functions, which give the amplitudes of the signal fractions as a function of their travel time. With the assistance of a table, whose rows correspond to discrete fill levels and whose columns correspond to discrete travel times, and in which are stored as historical measurement points, in each case, in that row, whose row index corresponds to the associated fill level, information derived from echo functions derived in the past concerning travel times of echo function maxima attributed to reflections on reflectors located in the container, that also delivers reliable measurement results, when measuring conditions at the location of use of the fill-level measuring device can change, wherein the table is continuously updated based on current echo functions derived in ongoing measurement operation, wherein current measurement points derived from current echo functions are stored.

Claims

1. A method for measuring a fill level of a fill substance in a container with a fill-level measuring device working according to a travel time principle, comprising steps of:

the fill-level measuring device in measurement operation sends transmission signals toward the fill substance in the container, detects signal fractions reflected back in the container and, based on the signal fractions reflected back in the container, derives echo functions, which give amplitudes of the signal fractions as a function of their travel time, with assistance of a table, wherein;

rows of the table correspond to discrete fill levels and columns of the table correspond to discrete travel times;

information is stored as historical measurement points, in each case, in that row, whose row index corresponds to the associated fill level, and information derived from past echo functions concerning travel times of echo function maxima attributed to reflections on reflectors located in the container;

the table is continuously updated based on current echo functions derived in ongoing measurement operation;

information derived from current echo functions concerning travel times of echo function maxima attributed to reflections on reflectors located in the container are stored as current measurement points, in each case, in that row, whose row index corresponds to the associated fill level ascertained by the fill-level measuring device;

a plausibility check is performed;

historical and current measurement points recognized as implausible due to the plausibility check are deleted and all remaining current measurement points are adopted into the table as historical measurement points, and

carrying out a subsequent fill level measurement by subsequently sending transmission signals toward the fill substance in the container, detecting signal fractions reflected back in the container, obtaining a subsequent echo function, and determining the fill level by comparing the subsequently-obtained echo function with the information adopted into the table as historical measurement points, based on a greatest agreement between the subsequently-obtained echo function and the information adopted into the table.

2. The method for fill level measurement as claimed in claim 1, wherein:

the current measurement points are, in each case, adopted into the row corresponding to the associated fill level in a table field corresponding to the associated travel time; and

historical measurement points already adopted into the remaining table fields of the respective row are kept in place.

3. The method for fill level measurement as claimed in claim 2, wherein:

the measurement points reflect besides the travel time and the associated fill level supplementally the amplitude of the associated maximum of the current echo function;

the amplitude of the associated maximum of the current echo function is stored unchanged in the associated table field, when the associated table field was empty before recording of the current measuring point; and

from the amplitude of the historical and the amplitude of the current measuring points, a filter forms an intermediate value, which is stored in the table field as amplitude, when the associated table field was occupied with a historical measuring point before the recording of the current measuring point.

4. The method for fill level measurement as claimed in claim 1, wherein:

based on correspondingly selected current and historical measurement points stored in the table, at least one correction line segment is determined, which shows a dependence of fill level on travel times associated with reflections on a determined reflector in the container different from the fill substance;

the plausibility check includes a method, in the case of which a measure is determined for a scattering of the measurement points around the correction line segment and referenced for determining the respective correction line segment; and

the current and historical measurement points referenced for determining the respective correction line segment are deleted, when the scattering exceeds a predetermined threshold value.

5. The method for fill level measurement as claimed in claim 1, wherein:

based on correspondingly selected current and historical measurement points stored in the table, at least one correction line segment is determined, which shows a dependence of fill level on travel times associated with reflections on a determined reflector in the container different from the fill substance in a fill level range, in which this reflector is covered by fill substance;

the plausibility check includes a method, in the case of which a slope corresponding to a propagation velocity of the signals in the fill substance is determined for at least one of these correction line segments;

a propagation velocity corresponding to the slope is compared with a reference value or a reference value range for the propagation velocity expected in the fill substance; and

the current and historical measurement points referenced for determining the respective correction line segment are deleted, when the propagation velocity corresponding to the ascertained slope lies outside a propagation velocity range predetermined based on the reference value or the reference value range.

6. The method for fill level measurement as claimed in claim 1, wherein:

based on correspondingly selected current and historical measurement points stored in the table, at least one correction line segment is determined, which shows a dependence of fill level on travel times associated with reflections on a determined reflector in the container different from the fill substance in a fill level range, in which such reflector is covered by fill substance; and

the plausibility check includes a method, in the case of which current measurement points presumably associable with a reflection on this reflector are only accepted as historical measurement points, when they occur within a table region around this correction line segment predetermined based on a reference value or a reference value range for the propagation velocity expected in the fill substance or based on the slope of the respective correction line segment.

7. The method as claimed in claim 1, wherein:

over a time range, in which the fill level covers a fill level measuring range of predetermined minimum size, it is checked, whether the current measurement points derived during this time range include measurement points, which can be associated with a reflection on a disturbance registered in the table; and

all reflections on this disturbance associated with historical measurement points are deleted, when within this period of time no current measuring point was derived, which can be associated with a reflection on the disturbance registered in the table.

8. The method for fill level measurement as claimed in claim 1, wherein:

echo types are predefined for maxima of the echo functions;

the individual echo types refer, in each case, to those maxima, which are attributable to a simple reflection or a multiple reflection on a determined reflector associated with the echo type;

the reflectors include at least one of the surface of the fill substance and the container floor;

the travel times of the maxima of an echo function derived directly after a resuming of measurement operation are determined;

at least two of these maxima are selected;

a number of echo types corresponding to the number of selected maxima are selected, of which one is necessarily the type of a fill-level echo attributable to a reflection on the surface of the fill substance;

for all possible permutations of the associating of the selected maxima to the selected echo types;

in each case, the fill level resulting from such association is determined;

in each case, preliminary measurement points are determined based on such fill level;

in each case, a degree of agreement of the preliminary measurement points with the historical measurement points stored in the associated table row is determined; and

those preliminary measurement points for which the greatest agreement was determined are stored in the table as current measurement.

9. The method for fill level measurement as claimed in claim 8, wherein:

based on the association, at which the greatest agreement was determined, an echo tracking method is started, based on which at least the time development of the presumed fill-level echo is tracked;

the current measurement points obtained from subsequent echo functions based on such association are adopted into the table;

based on the current and historical measurement points stored in the table, correction line segments are determined, which, in each case, give a dependence of fill level on travel times associated with reflections on a determined reflector; and

the association is eliminated, when below the correction line segment associated with reflections on the surface of the fill substance a correction line segment is present, whose travel times increase with increasing fill level.

10. The method for fill level measurement as claimed in claim 1, wherein:

based on measurement points stored in the table, correction line segments are determined, which, in each case, give a dependence of fill level on travel times associated with reflections on a determined reflector; and

before each interruption of measurement operation, beginning- and end points of individual correction line segments are stored in the fill-level measuring device;

in the case of a subsequent resumption of measurement operation, based on the beginning- and end points of the correction line segments, a table is generated, which has entries arranged distributed along the correction line segments; and

this table is applied as start table for subsequent measurement operation, wherein the entries are considered to be historical measurement points.

11. The method as claimed in claim 10, wherein:

for each correction line segment, a measure of scattering of the measurement points referenced for determining the respective correction line segment around the particular correction line segment is determined and stored together with their beginning and endpoints.