Head mounted imaging apparatus with optical coupling

• US 10,416,458 B2
• Filed: 07/01/2017
• Issued: 09/17/2019
• Est. Priority Date: 07/05/2016
• Status: Active Grant

• Current Assignee: Vuzix Corporation
• Original Assignee: Vuzix Corporation
• Inventors: Schultz, Robert J., Travers, Paul J.
• Primary Examiner(s): Stahl, Michael
• Application Number:
  US16/312,671
• Publication Number:
  US 20190212563A1
• Time in Patent Office: 808 Days
• Field of Search: None
• CPC Class Codes: G02B 2027/0118 comprising devices for improving the contrast of the display / brillance control visibility
• CPC Class Codes: G02B 2027/0123 comprising devices increasing the field of view
• CPC Class Codes: G02B 2027/0178 Eyeglass type eyeglass details G02C
• CPC Class Codes: G02B 27/0081 with means for altering, e.g. enlarging, the entrance or exit pupil
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 5/04 Prisms
• CPC Class Codes: G02B 6/34 utilising prism or grating G02B6/293 takes precedence

Abstract

A head-mounted virtual image display apparatus has a projector that directs image-bearing light beams along a projection axis. A planar waveguide is configured to receive the image-bearing light beams through an input aperture and to form expanded image-bearing light beams that are output from an output aperture of the waveguide. An optical coupler is configured to receive the image-bearing light beams along the projection axis, to reorient the projection axis with respect to the waveguide, to rotate the image-bearing light beams about the projection axis, and to direct the rotated image-bearing beams along the reoriented projection axis through the input aperture of the waveguide.

Claims

1. A virtual image display apparatus comprising:

a) a projector that directs image-bearing light beams along a projection axis;

b) a planar waveguide that is oriented at an obtuse angle with respect to the projection axis, wherein the waveguide is configured to receive the image-bearing light beams through an input aperture, to expand the image-bearing light beams, and to output the expanded image-bearing beams through an output aperture of the planar waveguide, wherein the output aperture is spaced apart from the input aperture along the planar waveguide; and

c) an optical coupler that is configured to receive the image-bearing light beams along the projection axis, to reorient the projection axis with respect to the planar waveguide, to rotate the image-bearing light beams about the projection axis, and to direct the rotated image-bearing beams along the reoriented projection axis through the input aperture of the planar waveguide.

2. The apparatus of claim 1 wherein the optical coupler is further configured to reorient the projection axis to an acute angle with respect to the planar waveguide.

3. The apparatus of claim 1 wherein the planar waveguide is further configured to receive the image-bearing light beams through the input aperture along a central input beam axis, and the optical coupler is further configured to reorient the projection axis into alignment with the central input beam axis.

4. The apparatus of claim 3 wherein the planar waveguide is further configured to output the expanded image-bearing beams through the output aperture along a central output beam axis, and the central input beam axis intersects the central output beam axis.

5. The apparatus of claim 1 wherein the optical coupler has an input surface and an output surface, and the optical coupler has at least one reflective fold surface that redirects the projection axis at an oblique angle to the reflective fold surface, wherein an area defined by projection of the one reflective fold surface onto a plane that is normal to the redirected projection axis is less than a surface area of the input surface and less than a surface area of the output surface.

6. The apparatus of claim 1 wherein the optical coupler is formed from a plurality of optical prism elements.

7. The apparatus of claim 6 wherein each optical prism element has an index of refraction above 1.6.

8. The apparatus of claim 6 wherein one or more of the optical prism elements is a right angle prism.

9. The apparatus of claim 1 wherein one of two sides of the planar waveguide faces the projector, and the planar waveguide both accepts and outputs the projected light beam through the side that faces the projector.

10. The apparatus of claim 1 wherein the optical coupler redirects the projection axis using total internal reflection.

11. The apparatus of claim 1 wherein the optical coupler redirects the projection axis using one or more mirrored surfaces.

12. The apparatus of claim 1 wherein an optical stop of the projector is disposed substantially at the input aperture of the planar waveguide.

13. The apparatus of claim 1 wherein an optical stop of the projector is disposed within the optical coupler.

14. The apparatus of claim 13 wherein an optical stop of the projector is disposed at a reflective surface within the optical coupler.

15. The apparatus of claim 13 wherein an optical stop of the projector is disposed at an incident surface within the optical coupler.

16. A head-mounted display having a frame that houses a virtual image display apparatus that is energizable to display a virtual image to an eye of a viewer, wherein the virtual image display apparatus comprises:

a) a projector energizable to emit image-bearing light beams along a projection axis, wherein the projector is coupled to a temple member of the frame;

b) a planar waveguide that is oriented at an obtuse angle with respect to the projection axis, wherein the planar waveguide is configured to receive the image-bearing light beams through an input aperture, to expand the image-bearing light beams, and to output the expanded image-bearing beams through an output aperture of the planar waveguide, wherein the output aperture is spaced apart from the input aperture along the planar waveguide; and

c) an optical coupler that is configured to receive the image-bearing light beams along the projection axis, to reorient the projection axis with respect to the planar waveguide, to rotate the image-bearing light beams about the projection axis, and to direct the rotated image-bearing beams along the reoriented projection axis through the input aperture of the planar waveguide.

17. The display of claim 16 wherein the planar waveguide is further configured to receive the image-bearing light beams through an input aperture along a central input beam axis, and the optical coupler is further configured to reorient the projection axis into alignment with the central input beam axis.

18. The display of claim 17 wherein the planar waveguide is further configured to output the expanded image-bearing beams through the output aperture along a central output beam axis, and the central input beam axis intersects the central output beam axis on a side of the planar waveguide facing the projector.

19. The display of claim 16 wherein the optical coupler is further configured to reorient the projection axis to an acute angle with respect to the planar waveguide.

20. The display of claim 16 wherein the projector has a solid-state light source.

21. A virtual image display apparatus comprising:

a) a projector coupled to the edge of a frame and energizable to emit an image-bearing light beams along a projection axis;

b) a waveguide configured to receive the image-bearing light beams through an input aperture and to output the image-bearing light beams through an output aperture of the waveguide, wherein the output aperture is spaced apart from the input aperture along the waveguide; and

c) an optical coupler that is configured to receive the image-bearing light beams along the projection axis, to reorient the projection axis to an acute angle with respect to the waveguide, to rotate the image-bearing light beams about the projection axis, and to direct the rotated image-bearing beams along the reoriented projection axis through the input aperture of the waveguide,

wherein the optical coupler comprises;

(i) a first prism facing the projector and having a first reflective surface that reorients the projection axis; and

(ii) a second prism that is optically coupled to the first prism and has a second reflective surface that further reorients the projection axis;

wherein an optical stop of the projector is disposed within the optical coupler.

22. The apparatus of claim 21 wherein the optical coupler further comprises a third prism that is optically coupled to the second prism and has a third reflective surface that yet further reorients the projection axis to the acute angle with respect to the waveguide.