Control data for production of a three-dimensional object

• US 10,416,656 B2
• Filed: 10/01/2014
• Issued: 09/17/2019
• Est. Priority Date: 10/01/2014
• Status: Active Grant

• Current Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Original Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Inventors: Morovic, Peter, Morovic, Jan
• Primary Examiner(s): Pringle-Parker, Jason A
• Application Number:
  US15/514,767
• Publication Number:
  US 20170220031A1
• Time in Patent Office: 1,812 Days
• Field of Search: None
• CPC Class Codes: B29C 64/393 for controlling or regulating additive manufacturing processes
• CPC Class Codes: B33Y 50/00 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: B33Y 50/02 for controlling or regulating additive manufacturing processes
• CPC Class Codes: G05B 19/4099 Surface or curve machining, making 3D objects, e.g. desktop manufacturing
• CPC Class Codes: G05B 2219/35134 3-D cad-cam
• CPC Class Codes: G05B 2219/49007 Making, forming 3-D object, model, surface
• CPC Class Codes: H04N 1/60 Colour correction or control H04N1/54 takes precedence
• CPC Class Codes: Y02P 80/40 Minimising material used in manufacturing processes

Abstract

Certain examples for generating control data for production of a three-dimensional object are described. In one example, the three-dimensional object to be generated is represented using object model data and object property data. This data is processed to generate a rasterized representation of a plane of the three-dimensional object. The rasterized representation of the plane is then mapped to an area coverage representation defines object property data at a given location in the plane as one or more proportions of a set of available object properties at the location, for example material combinations. The area coverage representation is then halftoned to generate the control data for three-dimensional printing.

Claims

1. An additive manufacturing system, comprising:

a production system to;

generate a plurality of three-dimensional test objects each having one or more pre-defined proportions of a set of available object properties at a pre-defined location of the test object; and

determine one or more measured characteristics at the pre-defined location of each three-dimensional test object; and

a control system to;

determine a gamut of available object properties based on the one or more measured characteristics;

obtain object model data and object property data representing a three-dimensional object to be generated;

generate a rasterized representation of a plane of the three-dimensional object from the obtained object model data and object property data;

map the rasterized representation to an area coverage representation of the plane that defines object property data at a given location in the plane as one or more proportions within the gamut of available object properties of a set of build materials and their combinations at the location; and

halftone the area coverage representation to generate control data for the production of the plane of the three-dimensional object.

2. The apparatus of claim 1, wherein:

the object model data is defined using co-ordinates in a three-dimensional space;

the object property data comprises a color value at one or more co-ordinates; and

the control system is to map a color value at a given co-ordinate to a material area coverage vector at the given co-ordinate.

3. The apparatus of claim 1, wherein:

the object model data is defined using co-ordinates in a three-dimensional space;

the object property data comprises at least one material property value at one or more co-ordinates; and

the control system is to map a material property value at a given co-ordinate to a material area coverage vector at the given co-ordinate.

4. A method for generating control data for production of a three-dimensional object, comprising:

generating a plurality of three-dimensional test objects each having one or more pre-defined proportions of a set of available object properties at a pre-defined location of the test object;

determining one or more measured characteristics at the pre-defined location of each three-dimensional test object;

determining a gamut of available object properties based on the one or more measured characteristics;

obtaining object model data and object property data representing a three-dimensional object to be generated;

generating a rasterized representation of a plane of the three-dimensional object from the obtained object model data and object property data;

mapping the rasterized representation to an area coverage representation of the plane that defines object property data at a given location in the plane as one or more proportions within the gamut of available object properties of a set of build materials and their combinations at the location; and

halftoning the area coverage representation to generate control data for the production of the plane of the three-dimensional object.

5. The method of claim 4, wherein the area coverage representation comprises one or more of material area coverage values.

6. The method of claim 4,

wherein the object model data is defined using co-ordinates in a three-dimensional space and the object property data comprises at least one material property at one or more co-ordinates;

and

wherein the plane of the three-dimensional object corresponds to a plane within the object model data with a set value for one of the co-ordinates.

7. The method of claim 4, wherein mapping the rasterized representation to an area coverage representation of the plane comprises applying a mapping between at least one object property data value and a material area coverage vector.

8. The method of claim 4, comprising, before generating a rasterized representation, mapping the rasterized representation and halftoning the area coverage representation:

determining a set of visible planes of the three-dimensional object; and

applying halftoning to the set of visible planes.

9. The method of claim 4, comprising:

producing, using an additive manufacturing system, a layer of the three-dimensional object based on the control data;

receiving feedback from the additive manufacturing system; and

repeating the generating, mapping and halftoning operations for a subsequent plane of the three-dimensional object, wherein at least one of the generating and mapping operations incorporate the received feedback.

10. The method of claim 4, wherein determining the gamut comprises:

determining an initial gamut of available object properties based on the one or more measured characteristics;

applying one or more of a material limit to the initial gamut to determining a limited gamut of available object properties,

wherein the limited gamut of available object properties is indicative of object properties that are producible with a given additive manufacturing system.

11. The method of claim 4, wherein determining a mapping between input object property data at a given location of a three-dimensional object and one or more available object properties at the given location comprises:

generating a look-up table with object property data values as input nodes and material area vectors that address the available object properties as output nodes,

including selecting the output nodes from values within the gamut of available object properties based on one or more of a material-use optimization.