Stator core

• US 10,418,864 B2
• Filed: 03/14/2017
• Issued: 09/17/2019
• Est. Priority Date: 03/14/2016
• Status: Active Grant

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Inoue, Masashi
• Primary Examiner(s): Gonzalez, Julio C.
• Assistant Examiner(s): Pham, Leda T
• Application Number:
  US15/458,026
• Publication Number:
  US 20170264147A1
• Time in Patent Office: 917 Days
• Field of Search: 310216069, 310216072
• CPC Class Codes: H02K 1/146 consisting of a generally annular yoke with salient poles
• CPC Class Codes: H02K 1/165 Shape, form or location of the slots
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 3/18 Windings for salient poles

Abstract

A stator core of a rotating electric machine, includes a base, teeth, slots, and cutouts. The base includes a through-hole having a substantially cylindrical shape surrounded by an inner circumferential wall around a center axis of the substantially cylindrical shape. Teeth are arranged around the center axis and extending along a radial direction of the substantially cylindrical shape from the inner circumferential wall toward the center axis. Each of the teeth has a first end surface and a second end surface opposite to the first end surface in the center axis. Each of the slots is defined between a tooth and another tooth adjacent to the tooth among the teeth such that a coil is to be provided into each of the slots. Each of the cutouts is provided in the first end surface to face an inner surface of a bent portion of the coil.

Claims

1. A stator core comprising:

a cylindrical base portion having a center axis; and

a plurality of teeth that extend inward in a radial direction with respect to the center axis from the cylindrical base portion and that are arranged at predetermined intervals in a circumferential direction around the center axis, the cylindrical base portion and the plurality of teeth having a first end surface and a second end surface opposite to the first end surface in an axial direction along the center axis,

wherein a slot, into which a coil is inserted, is formed between a first tooth and a second tooth among the plurality of teeth, the first tooth and the second tooth being adjacent to each other in the circumferential direction,

wherein a cutout is formed at a first part of the first tooth, the first part being provided on the first end surface, the first part facing an inner surface of a bent portion of the coil,

wherein the cutout does not extend to the second end surface of the first tooth, and

wherein an additional cutout is not formed at a second part of the second tooth, the second part being provided on the first surface of the second tooth and facing the first part in the circumferential direction.

2. The stator core according to claim 1,

wherein a gap is formed between the inner surface of the bent portion of the coil and the tooth, and the inner surface of the bent portion of the coil does not contact the tooth.

3. The stator core according to claim 1,

wherein the length of the cutout in the radial direction is greater than a length of the coil in the radial direction.

4. The stator core according to claim 1,

wherein the stator core includes a plurality of stator core plates that are stacked, and

wherein the cutout is formed by cutting some of the stator core plates that are located near the one end surface.

5. The stator core according to claim 1,

wherein the coil is inserted into the slot such that the second part of the second tooth faces an outer surface of the bent portion of the coil, and

wherein a second facing surface of the tooth, the second facing surface facing the outer surface of the bent portion of the coil, extends in the axial direction.

6. The stator core according to claim 1,

wherein the cutout is not formed at a third part of the first tooth, the third part being provided on the first end surface of the first tooth and adjoining the first part in the radial direction,

wherein the additional cutout is formed at a fourth part of the second tooth, the fourth part being provided on the first end surface of the second tooth and adjoining the second part in the radial direction, the fourth part facing an additional inner surface of an additional bent portion of the coil, the third part facing the fourth part in the circumferential direction,

wherein each of the cutout and the additional cutout has a rectangular shape viewed in the axial direction, and

wherein the first part partially faces the fourth part in the circumferential direction.

7. A stator core of a rotating electric machine, comprising:

a base including a through-hole having a substantially cylindrical shape surrounded by an inner circumferential wall around a center axis of the substantially cylindrical shape;

teeth arranged around the center axis and extending along a radial direction of the substantially cylindrical shape from the inner circumferential wall toward the center axis, each of the teeth having a first end surface and a second end surface opposite to the first end surface along the center axis;

slots each defined between a tooth and another tooth adjacent to the tooth among the teeth such that a coil is to be provided into each of the slots; and

cutouts each provided in the first end surface to face an inner surface of a bent portion of the coil, the cutouts including a first cutout provided at a first part of the tooth, the first part being provided on the first end surface of the tooth,

wherein the first cutout does not extend to the second end surface of the tooth, and

wherein an additional cutout of the cutouts is not formed at a second part of the additional tooth, the second part being provided on the first surface of the additional tooth and facing the first part in the circumferential direction.

8. The stator core according to claim 7, wherein the base has a cylindrical shape.

9. The stator core according to claim 8, wherein each of the cutouts has a predetermined length in a circumferential direction of the cylindrical shape of the base, a predetermined length in the radial direction, and a predetermined length in an axial direction of the center axis.

10. The stator core according to claim 7,

wherein a gap is formed between the inner surface of the bent portion of the coil and the tooth, and the inner surface of the bent portion of the coil does not contact the tooth.

11. The stator core according to claim 7,

wherein the length of the cutouts in the radial direction is greater than a length of the coil in the radial direction.

12. The stator core according to claim 7,

wherein the stator core includes a plurality of stator core plates that are stacked, and

wherein the cutouts are formed by cutting some of the stator core plates that are located near the first end surface.

13. The stator core according to claim 9,

wherein the coil is inserted into the slots such that the second part of the additional tooth faces an outer surface of the bent portion of the coil, and

wherein a second facing surface of the another tooth, the second facing surface facing the outer surface of the bent portion of the coil, extends in the axial direction.

14. The stator core according to claim 9,

wherein the first cutout is not formed at a third part of the tooth, the third part being provided on the first end surface of the tooth and adjoining the first part in the radial direction,

wherein the additional cutout is formed at a fourth part of the additional tooth, the fourth part being provided on the first end surface of the additional tooth and adjoining the second part in the radial direction, the fourth part facing an additional inner surface of an additional bent portion of the coil, the third part facing the fourth part in the circumferential direction,

wherein each of the cutout and the additional cutout has a rectangular shape viewed in the axial direction, and

wherein the first part partially faces the fourth part in the circumferential direction.