Hand held rotary powered surgical instruments with end effectors that are articulatable about multiple axes

• US 10,420,555 B2
• Filed: 12/08/2016
• Issued: 09/24/2019
• Est. Priority Date: 06/28/2012
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Shelton, IV, Frederick E., Baxter, III, Chester O., Swayze, Jeffrey S., Morgan, Jerome R.
• Primary Examiner(s): Valvis, Alexander M
• Assistant Examiner(s): Hibbert-Copeland, Mary C
• Application Number:
  US15/373,014
• Publication Number:
  US 20170135695A1
• Time in Patent Office: 1,020 Days
• Field of Search: 2271751-1753
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 2017/00309 Cut-outs or slits
• CPC Class Codes: A61B 2017/00314 Separate linked members
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/2903 transferring rotary motion
• CPC Class Codes: A61B 2017/2908 Multiple segments connected by articulations
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/35 for telesurgery
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms

Abstract

A surgical instrument comprising a handle, a firing system, a shaft assembly defining a shaft axis, an articulation joint assembly, an end effector, and articulation means is disclosed. The shaft assembly comprises at least one rotary drive shaft assembly. The articulation joint assembly comprises a first joint segment defining a proximal socket, a second joint segment comprising a proximal gimbal movably supported within the proximal socket and defining a distal socket, and a third joint segment comprising a distal gimbal movably supported within the distal socket. The surgical end effector is operably coupled to the third joint segment and comprises a firing member operably interfacing with the at least one rotary drive shaft assembly. The articulation means selectively moves the third joint segment in multiple directions that are transverse to the shaft axis.

Claims

1. A surgical instrument comprising:

a handle;

a firing system operably supported by said handle and configured to selectively generate at least one rotary firing motion;

a shaft assembly operably extending from said handle and defining a shaft axis, said shaft assembly comprising at least one rotary drive shaft assembly operably interfacing with said firing system;

an articulation joint assembly comprising;

a first joint segment defining a proximal socket oriented at a distal end of said shaft assembly;

a second joint segment comprising a proximal gimbal movably supported within said proximal socket and defining a distal socket, wherein said at least one rotary drive shaft assembly extends through said proximal socket and said proximal gimbal;

a third joint segment comprising a distal gimbal movably supported within said distal socket and wherein said surgical instrument further comprises;

a surgical end effector operably coupled to said third joint segment and comprising a firing member operably interfacing with said at least one rotary drive shaft assembly and being configured to move within said surgical end effector in response to an application of said at least one rotary firing motion to said at least one rotary drive shaft assembly; and

articulation means for selectively moving said third joint segment in multiple directions that are transverse to said shaft axis.

2. The surgical instrument of claim 1, wherein said proximal gimbal comprises a first ball-segment and wherein said distal gimbal comprises a second ball segment.

3. The surgical instrument of claim 1, wherein said articulation means comprises:

an articulation system operably supported by said handle and configured to selectively generate a plurality of articulation motions; and

a plurality of articulation cables operably interfacing with said articulation system and coupled to said third joint segment for applying said articulation motions thereto.

4. The surgical instrument of claim 1, wherein said surgical end effector comprises:

a cartridge mounting portion operably coupled to said third joint segment and being configured to operably support a surgical staple cartridge therein; and

an anvil pivotally supported on said cartridge mounting portion for selective travel between open and closed positions.

5. The surgical instrument of claim 4, wherein said surgical end effector further comprises an implement drive shaft rotatably supported by said cartridge mounting portion and configured to receive said at least one rotary firing motion from said at least one rotary drive shaft assembly, and wherein said firing member is threadably journaled on said implement drive shaft.

6. The surgical instrument of claim 5, wherein said firing member is configured to slidably engage said anvil and said cartridge mounting portion.

7. The surgical instrument of claim 5, wherein said at least one rotary drive shaft assembly comprises:

a first rotary firing shaft configured to receive said at least one rotary firing motion from said firing system;

a second rotary firing shaft configured to operably interface with said implement drive shaft; and

an intermediate firing shaft operably interfacing with said first and second rotary firing shafts.

8. The surgical instrument of claim 7, wherein said second rotary firing shaft extends through at least a portion of said articulation joint assembly.

9. The surgical instrument of claim 8, wherein at least a portion of said intermediate firing shaft extends through at least said portion of said articulation joint assembly.

10. The surgical instrument of claim 9, wherein a proximal portion of said intermediate firing shaft is received within a distal end portion of said first rotary firing shaft.

11. The surgical instrument of claim 1, wherein said firing system comprises at least one motor supported by said handle.

12. A surgical instrument comprising:

a handle;

a firing system operably supported by said handle and configured to selectively generate at least one rotary firing motion;

a shaft assembly defining a shaft axis and comprising at least one rotary drive shaft assembly operably interfacing with said firing system;

an articulation joint assembly comprising;

a first joint segment defining a proximal socket oriented at a distal end of said shaft assembly;

a second joint segment comprising a proximal ball segment movably supported within said proximal socket and defining a distal socket, wherein said at least one rotary drive shaft assembly extends through said proximal socket and said proximal ball segment;

a third joint segment comprising a distal ball segment movably supported within said distal socket and wherein said surgical instrument further comprises;

a cable-actuated articulation assembly operably interfacing with said third joint segment for selectively moving said third joint segment in multiple directions that are transverse to said shaft axis; and

a surgical end effector operably coupled to said third joint segment and comprising a firing member operably interfacing with said at least one rotary drive shaft assembly and being configured to move within said surgical end effector in response to an application of said at least one rotary firing motion to said at least one rotary drive shaft assembly.

13. The surgical instrument of claim 12, wherein said surgical end effector is removably affixed to said third joint segment.

14. The surgical instrument of claim 12, wherein said surgical end effector comprises a mounting portion and wherein said third joint segment is rotatable relative to said mounting portion.

15. The surgical instrument of claim 12, wherein said cable-actuated articulation assembly comprises a plurality of cables attached to said third joint segment and supported between said third joint segment and a cable system actuator that is configured to selectively apply pushing and pulling motions to said plurality of cables.

16. The surgical instrument of claim 12, wherein said surgical end effector comprises:

a cartridge mounting portion operably coupled to said third joint segment and being configured to operably support a surgical staple cartridge therein; and

an anvil pivotally supported on said cartridge mounting portion for selective travel between open and closed positions.

17. The surgical instrument of claim 16, wherein said surgical end effector further comprises an implement drive shaft rotatably supported by said cartridge mounting portion and configured to receive said at least one rotary firing motion from said at least one rotary drive shaft assembly, and wherein said firing member is threadably journaled on said implement drive shaft.

18. The surgical instrument of claim 17, wherein said firing member is configured to slidably engage said anvil and said cartridge mounting portion.

19. The surgical instrument of claim 17, wherein said at least one rotary drive shaft assembly comprises:

a first rotary firing shaft configured to receive said at least one rotary firing motion from said firing system;

a second rotary firing shaft configured to operably interface with said implement drive shaft; and

an intermediate firing shaft operably interfacing with said first and second rotary firing shafts.

20. The surgical instrument of claim 19, wherein said second rotary firing shaft extends through at least a portion of said articulation joint assembly.

21. A surgical instrument comprising:

a handle;

a firing system operably supported by said handle and configured to selectively generate at least one rotary firing motion;

a shaft assembly defining a shaft axis and comprising at least one rotary drive shaft assembly operably interfacing with said firing system;

an articulation joint assembly comprising;

a first joint segment defining a proximal socket oriented at a distal end of said shaft assembly;

a second joint segment comprising a proximal ball segment movably supported within said proximal socket and defining a distal socket, wherein said at least one rotary drive shaft assembly extends through said proximal socket and said proximal ball segment;

a third joint segment comprising a distal ball segment movably supported within said distal socket and wherein said surgical instrument further comprises;

a cable-actuated articulation assembly operably interfacing with said third joint segment for selectively moving said third joint segment in multiple directions that are transverse to said shaft axis; and

a surgical end effector removably coupled to said third joint segment, said surgical end effector comprising;

a cartridge mounting portion configured to operably support a surgical staple cartridge therein;

an implement drive shaft rotatably supported by said cartridge mounting portion and configured to receive said at least one rotary firing motion from said at least one rotary drive shaft assembly;

an anvil pivotally supported on said cartridge mounting portion for selective travel between open and closed positions; and

a firing member threadably journaled on said implement drive shaft and being configured to slidably engage said anvil and said cartridge mounting portion.