Load-limiting seatbelt retractor

• US 10,421,429 B2
• Filed: 08/17/2017
• Issued: 09/24/2019
• Est. Priority Date: 08/17/2017
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Vo, Jeffrey Tien, Spahn, Brian Robert, Yilma, Benjamin
• Primary Examiner(s): Vanaman, Frank B
• Application Number:
  US15/679,814
• Publication Number:
  US 20190054893A1
• Time in Patent Office: 768 Days
• Field of Search: 280805, 2424222
• CPC Class Codes: B60R 2022/284 using electric or magnetic braking means
• CPC Class Codes: B60R 2022/287 of torsion rods or tubes
• CPC Class Codes: B60R 22/341 comprising energy-absorbing means
• CPC Class Codes: B60R 22/343 with electrically actuated locking means B60R22/3405 takes precedence
• CPC Class Codes: B60R 22/38 responsive only to belt movement
• CPC Class Codes: B60R 22/46 Reels with means to tension the belt in an emergency by forced winding upelectrical circuits for triggering safety arrangements B60R21/01 ; tensioners using reels only guiding the belt during normal use, e.g. splitted reels B60R22/195

Abstract

A seatbelt retractor includes a housing and a spool rotatably supported by the housing. A torsion bar has a first end and a second end. The first end of the torsion bar is fixed to the spool, and the second end of the torsion bar is fixable relative to the housing. The seatbelt retractor includes a magnet and a rotor disposed adjacent the magnet. One of the magnet and the rotor being fixed relative to the spool and the other of the magnet and the rotor being rotatable relative to the spool. The rotor includes a conductive material.

Claims

1. A seatbelt retractor comprising:

a housing;

a spool rotatably supported by the housing;

a torsion bar having a first end and a second end, the first end being fixed to the spool, and the second end being fixable relative to the housing;

a plurality of magnets spaced from each other circumferentially about the torsion bar;

a rotor disposed adjacent the magnets, one of the magnets and the rotor being fixed relative to the spool and the other of the magnets and the rotor being rotatable relative to the spool, the rotor including a conductive material;

wherein the rotor extends around the magnets about the torsion bar; and

a plate including a plurality of notches spaced from each other circumferentially about the torsion bar, one magnet disposed in each notch.

2. The seatbelt retractor of claim 1, wherein the rotor is fixed to the spool.

3. The seatbelt retractor of claim 1, wherein the spool includes a first end and a second end spaced from each other along an axis.

4. The seatbelt retractor of claim 3, wherein the torsion bar and the spool extend coaxially from respective first ends to respective second ends.

5. The seatbelt retractor of claim 3, wherein the first end of the torsion bar is fixed to the first end of the spool.

6. The seatbelt retractor of claim 3, wherein the magnets are disposed between the first end and the second end of the spool.

7. The seatbelt retractor of claim 1, wherein the spool defines a cavity extending circumferentially about an axis.

8. The seatbelt retractor of claim 7, wherein the magnets are disposed in the cavity.

9. The seatbelt retractor of claim 1, wherein the spool includes a slot extending circumferentially about an axis, the magnets are disposed in the slot.

10. The seatbelt retractor of claim 1, further comprising a webbing having an end, the end of the webbing is attached to the spool.

11. A seatbelt retractor comprising:

a housing;

a spool rotatably supported by the housing;

a torsion bar having a first end and a second end, the first end being fixed to the spool, and the second end being fixable relative to the housing;

a plurality of magnets spaced from each other along the torsion bar, each magnet disposed on the torsion bar;

a rotor on the torsion bar and disposed adjacent the magnets, one of the magnets and the rotor being fixed relative to the spool and the other of the magnets and the rotor being rotatable relative to the spool, the rotor including a conductive material.

12. The seatbelt retractor of claim 11, wherein the magnets each extend circumferentially from the torsion bar.

13. The seatbelt retractor of claim 12, wherein the rotor is disposed between the magnets.

14. The seatbelt retractor of claim 12, wherein the rotor extends circumferentially from the torsion bar.

15. The seatbelt retractor of claim 11, wherein the spool defines a cavity extending circumferentially about an axis.

16. The seatbelt retractor of claim 15, wherein the magnets are disposed in the cavity.

17. The seatbelt retractor of claim 15, wherein the magnets are disposed external to the cavity.

18. A seatbelt retractor comprising:

a housing;

a spool rotatably supported by the housing;

a torsion bar having a first end and a second end, the first end being fixed to the spool, and the second end being fixable relative to the housing;

a plurality of magnets spaced from each other along the torsion bar;

a rotor on the torsion bar and disposed adjacent the magnets, one of the magnets and the rotor being fixed relative to the spool and the other of the magnets and the rotor being rotatable relative to the spool, the rotor including a conductive material;

wherein the spool defines a cavity extending circumferentially about an axis; and

wherein the magnets are disposed in the cavity.