System and approach for controlling a combustion chamber

• US 10,422,531 B2
• Filed: 05/19/2017
• Issued: 09/24/2019
• Est. Priority Date: 09/15/2012
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Super, Willem, Prooijen, Frank van, Kucera, David, Munsterhuis, Sybrandus, Praat, Jos
• Primary Examiner(s): Huson, Gregory L
• Assistant Examiner(s): Namay, Daniel E
• Application Number:
  US15/600,403
• Publication Number:
  US 20170254536A1
• Time in Patent Office: 858 Days
• Field of Search: 431 12, 431 18, 431 76, 431 89, 431 38, 431 90, 137 7, 13711806, 137 8704
• CPC Class Codes: F23N 1/022 using electronic means
• CPC Class Codes: F23N 2225/06 for determining flow
• CPC Class Codes: F23N 2900/05181 Controlling air to fuel ratio by using a single differential pressure detector
• CPC Class Codes: F23N 5/003 using detectors sensitive to combustion gas properties F23N5/02, F23N5/18 - F23N5/26 take precedence
• CPC Class Codes: G01F 5/005 by measuring pressure or differential pressure, created by the use of flow constriction
• CPC Class Codes: G01G 1/36 wherein the counterweights are slideable along the beam, e.g. steelyards

Abstract

A system for controlling activity in a combustion chamber. The system does not necessarily need to be mechanically adjusted and yet may provide precise control of a fuel air mixture ratio. A sensing module of the system may have a mass flow sensor that relates to air flow and another sensor that relates to fuel flow. Neither sensor may need contact with fuel. Fuel and air to the system may be controlled. Pressure of the fuel and/or air may be regulated. The sensors may provide signals to a processor to indicate a state of the fuel and air in the system. The processor, with reliance on a programmed curve, table or the like, often based on data, in a storage memory, may regulate the flow or pressure of the fuel and air in a parallel fashion to provide an appropriate fuel-air mixture to the combustion chamber.

Claims

1. A burner control system comprising:

a first sensor having a first port connectable to an air supply, a second port, and a signal terminal;

a second sensor having a first port connectable to the air supply, a second port, and a signal terminal;

a third sensor having a first port connectable to the air supply, a second port, and a signal terminal;

a first coupling point having a first port connected to the second port of the third sensor, a second port connectable to a fuel source, and a third port;

a second coupling point having a first port connected to the second port of the second sensor, a second port connectable to a fuel source, and a third port;

a third coupling point having a first port connected to the second port of the first sensor, a second port connected to the third port of the second coupling point, and a third port; and

a fourth coupling point having a first port connected to the third port of the third coupling point, a second port connected to the third port of the first coupling point, and a third port connectable to a combustion chamber.

2. The system of claim 1, further comprising a processor having a first terminal connected to the signal terminal of the first sensor, a second terminal connected to the signal terminal of the second sensor, a third terminal connected to the signal terminal of the third sensor, and having a fourth terminal connectable to a control terminal for the fuel source.

3. The system of claim 2, wherein the control terminal for the fuel source comprises a first variable restriction device having a first port for connection to a fuel supply, a second port for connection to the second port of the first coupling point, and a third port.

4. The system of claim 3, further comprising:

an actuator connected to the first variable restriction device, and having the control terminal connected to the third terminal of the processor; and

wherein a signal to the control terminal of the actuator can vary a restriction of the first variable restriction device to a flow of fuel through the first variable restriction device.

5. The system of claim 3, further comprising a second variable restriction device having a first port for connection to the third port of the first variable restriction device and a second port for connection to the second port of the second coupling point.

6. The system of claim 5, wherein adjustment of the second variable restriction device between an opened position and a closed position, adjusts an outputted reading of the second sensor.

7. The system of claim 6, wherein the second sensor outputs a reading that is intended to be redundant with readings from the first sensor when the second variable restriction device is closed and the second sensor outputs a reading that is intended to be redundant with readings from the third sensor when the second variable restriction device is opened.

8. The system of claim 5, further comprising:

an actuator connected to the second variable restriction device, and having the control terminal connected to the third terminal of the processor; and

wherein a signal to the control terminal of the actuator can vary a restriction of the second variable restriction device to a flow of fuel through the second variable restriction device.

9. The system of claim 2, wherein the processor is configured to regulate an air to fuel ratio based on readings from the first sensor and the third sensor.

10. The system of claim 2, wherein the processor is configured to test one of the first sensor and the third sensor based on comparing readings from the second sensor to readings from the one of the first sensor and the second sensor.

11. A burner control system comprising:

a first flow path having an input from an air supply;

a second flow path having an input from the air supply and a fuel supply;

a third flow path having a first arrangement with an input only from the air supply and a second arrangement with an input from the air supply and the fuel supply;

a sensor in communication with the third flow path;

a processor in communication with the sensor, wherein the processor is configured to selectively configure the third flow path in the first arrangement such that the sensor senses a measure indicative of a measure in the first flow path and selectively configure the third flow path in the second arrangement such that the sensor senses a measure indicative of a measure in the second flow path;

a sensor in communication with the first flow path; and

a sensor in communication with the second flow path.

12. The system of claim 11, wherein the processor is configured to:

receive a measure sensed by the sensor in communication with the first flow path;

receive a measure sensed by the sensor in communication with the third flow path when the third flow path is in the first arrangement;

compare the measure sensed by the sensor in communication with the first flow path to the measure sensed by the sensor in communication with the third flow path; and

provide an alert if the measure sensed by the sensor in communication with the first flow path differs from the measure sensed by the sensor in communication with the third flow path by an amount greater than a threshold amount.

13. The system of claim 11, wherein the processor is configured to:

receive a measure sensed by the sensor in communication with the second flow path;

receive a measure sensed by the sensor in communication with the third flow path when the third flow path is in the second arrangement;

compare the measure sensed by the sensor in communication with the second flow path to the measure sensed by the sensor in communication with the third flow path; and

provide an alert if the measure sensed by the sensor in communication with the second flow path differs from the measure sensed by the sensor in communication with the third flow path by an amount greater than a threshold amount.

14. The system of claim 11, further comprising:

a first variable restriction device in communication with the third flow path and the processor; and

wherein the processor is configured to send a signal to the first variable restriction device to selectively configure the third flow path in one of the first arrangement and the second arrangement.

15. The system of claim 14, further comprising:

a second variable restriction device in communication with the fuel supply and the processor; and

wherein the processor is configured to send a signal to the second variable restriction device to selectively provide a fuel flow input to the second flow path and the third flow path.

16. A method of testing a burner control system, the method comprising:

receiving a measure sensed by a first sensor in communication with a first flow path having an air supply input;

receiving a measure sensed by a second sensor in communication with a second flow path having an air supply and a fuel supply;

adjusting a third flow path to one of a first configuration in which the third flow path has an input from only the air supply and a second configuration in which the third flow path has an input from the air supply and the fuel supply;

receiving a measure sensed by a third sensor in communication with the third flow path; and

comparing the measure sensed the third sensor to one or both of the measure sensed by the first sensor and the measure sensed by the second sensor.

17. The method of claim 16, wherein

if the third flow path is in the first configuration, the comparing step includes comparing the measure sensed by the third sensor to the measure sensed by the first sensor;

and

if the third flow path is in the second configuration, the comparing step includes comparing the measure sensed by the third sensor to the measure sensed by the second sensor.

18. The method of claim 16, further comprising triggering an alert if the measure sensed by the third sensor differs by more than a threshold amount from one or more of the measure sensed by the first sensor and the measure sensed by the second sensor.

19. The method of claim 16, wherein adjusting the third flow path to one of the first configuration and the second configuration includes sending a signal from a processor to a variable restriction device in communication with the third flow path.