Method and system for fluid flow rate measurement

• US 10,422,674 B2
• Filed: 05/13/2016
• Issued: 09/24/2019
• Est. Priority Date: 05/15/2015
• Status: Active Grant

• Current Assignee: Streamlabs, Inc.
• Original Assignee: Reliance Worldwide Corporation (GSA Industries Pty Limited)
• Inventors: Gestner, Brian
• Primary Examiner(s): Kundu, Sujoy K
• Assistant Examiner(s): Anderson, L.
• Application Number:
  US15/527,691
• Publication Number:
  US 20180164136A1
• Time in Patent Office: 1,229 Days
• CPC Class Codes: F17D 1/00 Pipe-line systems conveying articles or materials through a pipe- line by means of a fluid carrier B65G51/00, B65G53/00; liquids B67D; special devices for transferring liquids from bulk storage containers into vehicles or boats or vice versa, e.g. loading or unloading vehicles or portable containers B67D7/00; conveying material which has been excavated by a dredger or soil shifter through a pipe-line E02F7/10; sewer pipe-line systems E03F3/00; thermal insulation of pipe-lines F16L59/00; central heating systems F24D
• CPC Class Codes: G01F 1/66 by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 25/10 of flowmeters
• CPC Class Codes: G01M 3/28 for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds

Abstract

A fluid flow meter system for monitoring fluid flow through a lumen includes a first ultrasonic transducer configured to transmit one or more versions of a transmit (TX) signal through a fluid flowing within the lumen, and a second ultrasonic transducer configured to receive one or more respective receive (RX) signals. The fluid flow meter system includes an analog-to-digital converter (ADC) configured to sample, at a first frequency, the one or more RX ultrasonic signals and a processor configured to generate a fine resolution signal based on the one or more RX ultrasonic signals. The fine resolution signal is associated with a second sampling rate higher than the first sampling rate. The processor is also configured to compute a cross-correlation signal indicative of cross-correlation between the fine resolution signal and a waveform and determine an estimated fluid flow parameter based on the computed cross-correlation signal.

Claims

1. A fluid flow meter system comprising:

a sensor, secured to a structure defining a lumen, the sensor including;

(i) a first transducer configured to transmit through a fluid flowing through the lumen a plurality of transmit (TX) signals, each of the plurality of TX signals transmitted with a respective time delay from a clock signal of an analog-to-digital converter;

(ii) a second transducer to receive a plurality of receive (RX) signals, each RX signal corresponding to a respective TX signal of the plurality of TX signals;

the analog-to-digital converter configured to sample, at a first sampling rate, the plurality of RX signals received by the second transducer; and

a processor configured to;

generate a fine resolution signal using sampled versions of the RX signals generated by the analog-to-digital converter, the fine resolution signal associated with a second sampling rate higher than the first sampling rate;

compute a cross-correlation signal indicative of cross-correlation between the fine resolution signal and a reference waveform; and

determine an estimate of a fluid flow parameter of the fluid based on the computed cross-correlation signal.

2. The fluid flow meter system of claim 1, wherein the fluid flow parameter includes fluid flow rate or fluid flow velocity.

3. The fluid flow meter system of claim 1, wherein the first ultrasonic transducer is configured to transmit the plurality of TX signals with distinct jitter delays with respect to periods of the clock signal of the analog-to-digital converter.

4. The fluid flow meter system of claim 3, wherein, in determining the fluid flow parameter estimate, the processor is configured to:

determine a plurality of first estimates of the fluid flow parameter based on the plurality of RX signals corresponding to the plurality of TX signals transmitted with distinct jitter delays with respect to the periods of the clock signal of the analog-to-digital converter; and

generate a final estimate of the fluid flow parameter by averaging the plurality of first estimates.

5. The fluid flow meter system of claim 1, wherein generating a fine resolution signal includes up-sampling a signal associated with the sampled versions of the plurality of RX signals, the up-sampling includes applying interpolation using a truncated sinc function.

6. The fluid flow meter system of claim 1, wherein the first ultrasonic transducer is configured to transmit the plurality of TX signals with distinct incremental delays with respect to periods of the clock signal of the analog-to-digital converter.

7. The fluid flow meter system of claim 6, wherein in generating the fine resolution signal the processor is configured to interleave samples of the plurality of RX ultrasonic signals corresponding to the plurality of TX signals transmitted with distinct incremental delays with respect to the periods of the clock signal of the analog-to-digital converter.

8. The fluid flow meter system of claim 7, wherein in generating the fine resolution signal the processor is further configured to up-sample an interleaved signal generated by interleaving the samples of the plurality of RX signals corresponding to the plurality of TX signals transmitted with distinct incremental delays with respect to the periods of the clock signal of the analog-to-digital converter.

9. The fluid flow meter system of claim 1, wherein the reference waveform is associated with a RX signal received by the first transducer responsive to transmitting a TX signal by the second transducer.

10. The fluid flow meter system of claim 1, wherein the reference waveform represents a signal component associated with the plurality of TX signals.

11. The fluid flow meter system of claim 1, wherein the reference waveform is associated with a zero-flow RX signal.

12. The fluid flow meter system of claim 1, wherein in computing the cross-correlation signal, the processor is configured to:

compute a first cross-correlation signal between a first reference waveform and a signal associated with the sampled versions of the plurality of RX signals, the first reference waveform different from the reference waveform and the first cross-correlation signal different from the cross-correlation signal;

determine a time window based on the first cross-correlation signal; and

compute the cross-correlation signal by computing a plurality of cross-correlation values within the time window and indicative of cross-correlations between the reference waveform and the fine resolution signal.

13. The fluid flow meter system of claim 12, wherein in determining the time window, the processor is configured to:

determine a first reference point associated with the first cross-correlation signal;

determine a second reference point associated with the cross-correlation signal based on the first reference point; and

determine the time window based on the second reference point.

14. The fluid flow meter system of claim 12, wherein the processor is configured to nullify samples of the first reference waveform that are less than a threshold value.

15. The fluid flow meter system of claim 12, wherein the signal associated with the sampled versions of the plurality of RX signals includes at least one of:

a sampled version of a RX signal of the plurality of RX signals;

an up-sampled version of a RX signal of the plurality of RX signals;

an interleaved version of the sampled versions of the plurality of RX signals; and

the fine resolution signal.

16. The fluid flow meter system of claim 12, wherein the processor is further configured to:

locate a maximum cross-correlation value of the plurality of cross-correlation values within the time window;

in response to locating the maximum cross-correlation value at a boundary point of the time window, shift the time window towards that boundary point; and

in response to locating the maximum cross-correlation value inside the time window, determine a time delay between the reference waveform and the fine resolution signal using a location of the maximum cross-correlation value inside the time window.

17. The fluid flow meter system of claim 16, wherein in locating a maximum cross-correlation value inside the time window, the processor is configured to apply a ternary search process.

18. The fluid flow meter system of claim 16, wherein the processor is configured to determine the estimated fluid flow parameter based on the time delay between the reference waveform and the fine resolution signal.

19. The fluid flow meter system of claim 18, wherein the processor is configured to determine the estimated fluid flow parameter based on the time delay between the reference waveform and the fine resolution signal using a lookup table.

20. The fluid flow meter system of claim 1, wherein the processor is configured to determine multiple estimates of the fluid flow parameter based on downstream and up-stream RX signals.

21. The fluid flow meter system of claim 1, wherein the reference waveform is a sine wave or a narrowband signal.

22. The fluid flow meter system of claim 21, wherein the processor is configured to:

in generating the fine resolution signal, generate a first fine resolution signal and a second fine resolution RX signal based on the plurality of RX signals, the first and second fine resolution signals associated with a second sampling rate higher than the first sampling rate;

in computing the cross-correlation signal, compute a first cross-correlation signal indicative of cross-correlation between the first fine resolution signal and the reference waveform and compute a second cross-correlation signal indicative of cross-correlation between the second fine resolution signal and the reference waveform; and

determine the estimate of the fluid flow parameter based on the first and second cross-correlation signals.

23. The fluid flow meter system of claim 1, wherein the processor is configured to:

generate the fine resolution signal as a filtered version of one or more corresponding RX ultrasonic signals using a bandpass filter;

filter the reference waveform using the bandpass filter; and

compute the cross-correlation signal using the fine resolution signal, generated as a filtered version of the one or more corresponding RX signals, and the filtered reference waveform.