Extra joint stabilization construct

• US 10,426,459 B2
• Filed: 07/05/2017
• Issued: 10/01/2019
• Est. Priority Date: 07/05/2016
• Status: Active Grant

• Current Assignee: Crossroads Extremity Systems, Llc (Johnson & Johnson)
• Original Assignee: Mortise Medical, LLC
• Inventors: Fallin, T. Wade, Taber, Justin, Karam, Matthew, Phisitkul, Phinit
• Primary Examiner(s): Boles, Sameh R
• Application Number:
  US15/641,592
• Publication Number:
  US 20180008256A1
• Time in Patent Office: 818 Days
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/0485 Devices or means, e.g. loops, for capturing the suture thread and threading it through an opening of a suturing instrument or needle eyelet
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/80 Cortical plates , i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates
• CPC Class Codes: A61B 17/848 Kirschner wires, i.e. thin, long nails
• CPC Class Codes: A61B 17/885 Tools for expanding or compacting bones or discs or cavities therein A61B17/8805, A61B17/7097 take precedence
• CPC Class Codes: A61B 17/8869 Tensioning devices
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/00867 shape memory effect
• CPC Class Codes: A61B 2017/0403 Dowels
• CPC Class Codes: A61B 2017/0404 Buttons
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws
• CPC Class Codes: A61B 2017/0441 the shaft being a rigid coil or spiral
• CPC Class Codes: A61B 2017/0445 cannulated, e.g. with a longitudinal through-hole for passage of an instrument
• CPC Class Codes: A61B 2017/045 snug fit within the anchor
• CPC Class Codes: A61B 2017/0453 threaded elements, e.g. set screws
• CPC Class Codes: A61B 2017/0464 for soft tissue
• CPC Class Codes: A61B 2090/061 : for measuring dimensions, e.g. length
• CPC Class Codes: A61B 90/06 : Measuring instruments not otherwise provided for

Abstract

The disclosure provides devices and methods of use pertaining to extra joint stabilization. Embodiments include a number of suture returning and locking anchors that feature both a suture return element and a suture locking feature that employs an interference fit between a flexible synthetic strand, a receiver of the anchor, and a set screw, where the receiver and the set screw each have a number of gradual, opposing tapers to facilitate gradual proximal-to-distal gripping and releasing of the flexible strand to achieve an optimal locking force while preventing severing of the flexible strand. Embodiments also include a counter-torque anchor driver configured to resist torsional forces generated during and translated to the anchor during set-screw insertion. Further embodiments include extra joint reinforcement, stabilization, and attachment constructs formed using the disclosed devices. Other embodiments are disclosed.

Claims

1. A knotless returning and locking system for bone fracture stabilization and soft tissue repair and reinforcement, comprising:

a returning and locking anchor having a body with a proximal end, a distal end, and defining a longitudinal axis, the body forming an internal passage and a return feature, the internal passage having a threaded receiver located at the proximal end of the body and including a proximal portion, a mid portion, and a distal portion, the return feature located distal to the threaded receiver and in communication with the internal passage; and

a threaded set screw having a proximal portion, a mid portion, and a distal portion, the threaded set screw configured for rotational insertion into the threaded receiver to achieve a progressively increasing interference fit about a flexible synthetic strand passing between the proximal portions and the mid portions of the threaded receiver and the threaded set screw and a progressively decreasing interference fit about the flexible synthetic strand passing between the mid portions and the distal portions of the threaded receiver and the threaded set screw, wherein the progressively increasing interference fit and the progressively decreasing interference fit combine to provide a locking feature that reversibly secures the flexible synthetic strand in relation to the returning and locking anchor.

2. The knotless returning and locking system of claim 1, wherein the flexible synthetic strand enters the returning and locking anchor through the axial passage at the proximal end of the body, routes around the return feature, and exits the returning and locking anchor through the axial passage at the proximal end of the body.

3. The knotless returning and locking system of claim 2, wherein the return feature comprises:

a first distal hole positioned transverse to the longitudinal axis;

a second proximal hole positioned transverse to the longitudinal axis, each of the first distal and the second proximal holes in communication with the internal passage and forming opposed openings on opposite sides of the body; and

a margin separating the first distal and the second proximal holes, wherein;

after the flexible synthetic strand enters the returning and locking anchor through the axial passage at the proximal end of the body, the flexible synthetic strand exits one of the opposed openings of the second proximal hole, passes through the first distal hole, and enters another of the openings of the second proximal hole, before exiting through the axial passage at the proximal end of the body such that the flexible synthetic strand is routed around the margin.

4. The knotless returning and locking system of claim 3, wherein the body of the returning and locking anchor further comprises a removable return insert having a longitudinal body centered about the longitudinal axis and sized for insertion into the axial passage from the distal end of the body of the returning and locking anchor, wherein the first distal hole and the margin are incorporated into removable return insert.

5. The knotless returning and locking system of claim 1, wherein the flexible synthetic strand enters the returning and locking anchor through the axial passage at the proximal end of the body, routes around the return feature, and exits the returning and locking anchor through a sidewall of the body at a location distal to the proximal end of the body.

6. The knotless returning and locking system of claim 5, wherein the return feature comprises a proximal edge of a hole through the sidewall of the body.

7. The knotless returning and locking system of claim 1, wherein the flexible synthetic strand enters the returning and locking anchor through the axial passage at the proximal end of the body, and exits through a distal end of the body in opposition to the proximal end of the body.

8. The knotless returning and locking system of claim 1, wherein:

the proximal portion of the set screw tapers at a proximal set screw angle and the proximal portion of the receiver tapers at an opposing proximal receiver angle, the proximal set screw angle diverging from the opposing proximal receiver angle;

the mid portion of the set screw tapers at a mid set screw angle and the mid portion of the receiver tapers at an opposing mid receiver angle, the mid set screw angle approximating the opposing mid receiver angle;

the distal portion of the set screw tapers at a distal set screw angle and the distal portion of the receiver tapers at an opposing distal receiver angle, the distal set screw angle diverging from the opposing distal receiver angle, such that when the set screw is rotationally inserted into the receiver, a compression force applied to the flexible synthetic strand gradually increases proximally leading into and gradually decreases distally leading out of a region of alignment between the mid portions of the set screw and the receiver.

9. The knotless returning and locking system of claim 1, wherein the threaded receiver and the threaded set screw each comprise knuckle threads.