Knee instruments and methods

• US 10,426,565 B2
• Filed: 03/25/2016
• Issued: 10/01/2019
• Est. Priority Date: 03/25/2015
• Status: Active Grant

• Current Assignee: Goble E. Marlowe
• Original Assignee: Goble E. Marlowe
• Inventors: Goble, E. Marlowe, Creger, Carlyle J., Triplett, Daniel J.
• Primary Examiner(s): Hanna, Samuel S
• Application Number:
  US15/081,828
• Publication Number:
  US 20160278938A1
• Time in Patent Office: 1,285 Days
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2090/067 for measuring angles
• CPC Class Codes: A61B 90/06 Measuring instruments not otherwise provided for

Abstract

Knee arthroplasty instrument systems directly reference and align with the anterior distal with the anterior distal femoral cortex, the mechanical axis of the leg, and Whiteside'"'"'s line. The anterior femoral resection is aligned in the same plane as the anterior distal femoral cortex. The center of the femoral head, the medial/lateral center of the distal femur, the medial/lateral center of the proximal tibia, and the second toe, medial/lateral center of the ankle, or anterior tibial spine are all aligned to the mechanical axis of the leg while the leg is in full extension and the knee joint is distracted. Whiteside'"'"'s line is referenced while the distal femur is intact, before any distal femoral resection, and the anterior and posterior femoral resections and chamfer cuts are aligned to this reference using a jig. Methods of using the instrument systems are disclosed.

Claims

1. A method for cutting a femur during knee joint replacement surgery, the method comprising:

placing an instrument base on a distal anterior surface of the femur with a posterior surface of the instrument base in contact with the distal anterior surface of the femur before making any femoral cuts, wherein the posterior surface of the instrument base has a plurality of protruding frictional elements, wherein the instrument base comprises a length and a width, wherein the length is greater than the width, and when the instrument base is mounted on the distal anterior surface of the femur, the length extends along a superior-inferior direction relative to the femur, wherein a handle protrudes anteriorly and superiorly from the instrument base, and wherein a femoral extension rod protrudes superiorly from the handle;

securing the instrument base to the distal anterior surface of the femur with fasteners extending through the instrument base into the femur or by engaging the frictional elements in the femur while, in an anterior view of the femur, a superior portion of the femoral extension rod is centered over a center of a head of the femur and an inferior portion of the femoral extension rod is centered over a distal medial-lateral width of the femur so that the handle and the femoral extension rod are aligned with a femoral mechanical axis;

coupling anterior and posterior femoral cut guides to the handle with an interconnection that aligns a cutter guide of the anterior femoral cut guide coplanar with the posterior surface of the instrument base and constrains the anterior and posterior femoral cut guides to slide straight along the femoral mechanical axis in the anterior view of the femur;

sliding the anterior and posterior femoral cut guides along the femoral mechanical axis to abut an unresected distal aspect of at least one distal condyle of the femur; and

guiding a cutter along the cutter guide of the anterior femoral cut guide to produce an anterior femoral cut coplanar with the posterior surface of the instrument base and guiding the cutter along a cutter guide of the posterior femoral cut guide to produce a posterior femoral cut offset posteriorly from the anterior femoral cut.

2. The method of claim 1, comprising adjusting the anterior and posterior femoral cut guides to vary the distance between the anterior and posterior femoral cuts to match a femoral implant interior anterior/posterior dimension.

3. The method of claim 2, comprising adjusting the anterior and posterior femoral cut guides on rails.

4. The method of claim 1, comprising fixing the anterior and posterior femoral cut guides to the femur.

5. The method of claim 1, comprising placing the knee in 90 degrees of flexion prior to making the anterior and posterior femoral cuts.

6. The method of claim 1, comprising:

dismounting the anterior and posterior femoral cut guides from the instrument base while the instrument base is secured to the distal anterior surface of the femur;

coupling a femoral trial component to the anterior and posterior femoral cuts while the instrument base is secured to the distal anterior surface of the femur;

moving a tibia of the knee joint through a flexion-extension range of motion relative to the femur of the knee joint while the instrument base is secured to the distal anterior surface of the femur; and

adjusting the anterior and posterior femoral cuts.

7. The method of claim 1, comprising centering the instrument base in a distal medial-lateral width of the femur.

8. A method for cutting a femur during knee joint replacement surgery, the method comprising:

placing an instrument base on a distal anterior surface of the femur with a posterior surface of the instrument base in contact with the distal anterior surface of the femur before making any femoral cuts, wherein the posterior surface of the instrument base has a plurality of protruding frictional elements, wherein the instrument base comprises a length and a width, wherein the length is greater than the width, and when the instrument base is mounted on the distal anterior surface of the femur, the length extends along a superior-inferior direction relative to the femur, wherein a handle protrudes anteriorly and superiorly from the instrument base, and wherein a femoral extension rod protrudes superiorly from the handle;

securing the instrument base to the distal anterior surface of the femur with fasteners extending through the instrument base into the femur or by engaging the frictional elements in the femur while, in an anterior view of the femur, a superior portion of the femoral extension rod is centered over a center of a head of the femur and an inferior portion of the femoral extension rod is centered over a distal medial-lateral width of the femur so that the handle and the femoral extension rod are aligned with a femoral mechanical axis;

mounting anterior and posterior femoral cut guides to the instrument base and to abut an unresected distal aspect of at least one distal condyle, the anterior femoral cut guide having a cutter guide aligned coplanar with the posterior surface of the instrument base;

guiding a cutter along the cutter guide of the anterior femoral cut guide to produce an anterior femoral cut coplanar with the posterior surface of the instrument base and guiding the cutter along a cutter guide of the posterior femoral cut guide to produce a posterior femoral cut offset posteriorly from the anterior femoral cut while the instrument base is secured to the distal anterior surface of the femur;

dismounting the anterior and posterior femoral cut guides from the instrument base while the instrument base is secured to the distal anterior surface of the femur;

coupling a femoral trial component to the anterior and posterior femoral cuts while the instrument base is secured to the distal anterior surface of the femur; and

moving a tibia of the knee joint through a flexion-extension range of motion relative to the femur of the knee joint while the instrument base is secured to the distal anterior surface of the femur and the femoral trial component is coupled to the anterior and posterior femoral cuts.

9. The method of claim 8, comprising adjusting the anterior and posterior femoral cut guides to vary the distance between the anterior and posterior femoral cuts to match a femoral implant interior anterior/posterior dimension.

10. The method of claim 9, comprising adjusting the anterior and posterior femoral cut guides on rails.

11. The method of claim 8, comprising fixing the anterior and posterior femoral cut guides to the femur.

12. The method of claim 8, comprising placing the knee joint in 90 degrees of flexion prior to making the anterior and posterior femoral cuts.

13. The method of claim 8, comprising centering the instrument base in a distal medial-lateral width of the femur.