Catheter tip assembled with a spring

• US 10,426,923 B2
• Filed: 09/13/2017
• Issued: 10/01/2019
• Est. Priority Date: 02/03/2014
• Status: Active Grant

• Current Assignee: Medinol Limited (Medinol USA Incorporated)
• Original Assignee: Medinol Limited (Medinol USA Incorporated)
• Inventors: Richter, Jacob, Chappel, Shlomit
• Primary Examiner(s): Stiles, Amber R
• Application Number:
  US15/703,162
• Publication Number:
  US 20180008800A1
• Time in Patent Office: 748 Days
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61M 2025/0081 Soft tip
• CPC Class Codes: A61M 25/008 Strength or flexibility characteristics of the catheter tip

Abstract

A catheter tip having a spring element that imparts longitudinal flexibility, pushability and radial rigidity to the catheter tip, thereby improving deliverability, is provided. The spring element also provides radial support to the distal edge of the catheter tip. The spring element may taper distally, but may have a substantially constant inner luminal diameter. The spring element may be partially covered or embedded, leaving its distal end exposed. The spring element may also include spaced coils in a proximal region. The apparatus may be used with any interventional catheter system, but is particularly suitable for use with balloon-expandable stent systems and balloon-angioplasty systems, where flexibility of the catheter tip and minimal flaring of the distal edge of the catheter tip is desirable.

Claims

1. A flexible catheter, comprising:

a longitudinal catheter body extending from a proximal end to a distal end; and

a flexible catheter tip located at said distal end of said longitudinal catheter body, said flexible catheter tip including a spring element having a proximal end and a distal end that is a distal-most end of the flexible catheter, said spring element defining an inner lumen having an inner luminal diameter and an outer diameter;

wherein said spring element is a wire coil having pitch space between two or more coils in a first region and tightly packed coils in a second region, said second region being distal of said first region, and

wherein said wire coil having a decreasing cross-sectional diameter from the proximal end of the spring element to the distal end of the spring element.

2. The flexible catheter of claim 1, wherein the wire coil further comprises a first coil diameter at the proximal end of the spring element and a second coil diameter at the distal end of the spring element.

3. The flexible catheter of claim 2, wherein the first coil diameter is 0.1 mm and the second coil diameter is 0.05 mm.

4. The flexible catheter of claim 2, wherein the second coil diameter is 30-70% smaller than the first coil diameter.

5. The flexible catheter of claim 1, wherein said inner luminal diameter is substantially constant.

6. The flexible catheter of claim 1, wherein said first region of spaced coils comprises about 2-10 coils.

7. The flexible catheter of claim 1, further comprising one of a bond and a laser weld at an end of said wire coil.

8. The flexible catheter of claim 1, further comprising a jacket that fully covers a proximal portion but not a distal portion of said spring element.

9. The flexible catheter of claim 8, wherein said jacket embeds said proximal portion of said spring element.

10. The flexible catheter of claim 8, wherein said jacket comprises a mediating portion located proximal of the proximal end of said spring element.

11. The flexible of claim 8, wherein said jacket extends proximally beyond the proximal end of said spring element.

12. The flexible catheter of claim 8, wherein said jacket covers between 30 and 70 percent of a length of said spring element.

13. The flexible catheter of claim 12, wherein said jacket covers between 50 and 70 percent of said length of said spring element.

14. The flexible catheter of claim 8, wherein said jacket extends about a circumference of said spring element.

15. The flexible catheter of claim 8, wherein said flexible catheter is a balloon catheter comprising an inflatable balloon.

16. The flexible catheter of claim 15, wherein said jacket is directly connected to said inflatable balloon.

17. The flexible catheter of claim 15, wherein said jacket extends over at least a portion of said inflatable balloon.

18. The flexible catheter of claim 15, wherein said jacket is separated from said balloon by a flexible structure.

19. The flexible catheter of claim 1, wherein said outer diameter tapering distally at a first rate to a distal-most edge of the distal end of said flexible catheter, and said inner luminal diameter does not taper at said first rate.

20. A flexible catheter, comprising:

a longitudinal catheter body extending from a proximal end to a distal end; and

a flexible catheter tip located at said distal end of said longitudinal catheter body, said flexible catheter tip including a spring element having a proximal end and a distal end that is a distal-most end of the flexible catheter, said spring element defining an inner lumen having n inner luminal diameter and an outer diameter;

wherein said spring element is a wire coil having pitch space between two or more coils in a first region and tightly packed coils in a second region, said second region being distal of said first region,

wherein said wire coil having a decreasing cross-sectional diameter from the proximal end of the spring element to the distal end of the spring element, and

wherein said inner luminal diameter tapers at a lesser rate than the outer diameter of the spring element.