Pharmacy packaging system

• US 10,427,810 B2
• Filed: 09/27/2016
• Issued: 10/01/2019
• Est. Priority Date: 06/01/2012
• Status: Active Grant

• Current Assignee: RxSafe LLC (Illinois Tool Works Inc.)
• Original Assignee: RxSafe LLC (Illinois Tool Works Inc.)
• Inventors: Holmes, William K.
• Primary Examiner(s): Weeks, Gloria R
• Application Number:
  US15/277,500
• Publication Number:
  US 20170015445A1
• Time in Patent Office: 1,099 Days
• Field of Search: 53451, 53562
• CPC Class Codes: B65B 1/02 Machines characterised by the incorporation of means for making the containers or receptacles from flat, folded, or tubular webs of flexible sheet material B65B9/00
• CPC Class Codes: B65B 1/04 Methods of, or means for, filling the material into the containers or receptacles
• CPC Class Codes: B65B 2039/009 Multiple outlets
• CPC Class Codes: B65B 2220/06 Cutting webs along their longitudinal direction
• CPC Class Codes: B65B 41/12 Feeding webs from rolls
• CPC Class Codes: B65B 57/04 and operating to control, or to stop, the feed of such material, containers, or packages
• CPC Class Codes: B65B 57/20 Applications of counting devices for controlling the feed of articles other applications B65B65/08
• CPC Class Codes: B65B 61/025 for applying, e.g. printing, code or date marks on material prior to packaging
• CPC Class Codes: B65B 7/02 Closing containers or receptacles deformed by, or taking-up shape, of, contents, e.g. bags, sacks
• CPC Class Codes: B65B 9/02 Enclosing successive articles, or quantities of material between opposed webs
• CPC Class Codes: B65B 9/04 one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
• CPC Class Codes: B65B 9/20 the webs being formed into tubes in situ around the filling nozzles
• CPC Class Codes: G07F 11/165 using xyz-picker or multi-dimensional article picking arrangements
• CPC Class Codes: G07F 11/1657 the picking arrangements using suction
• CPC Class Codes: G07F 11/44 in which magazines the articles are stored in bulk
• CPC Class Codes: G07F 11/60 the storage containers or supports being rectilinearly movable
• CPC Class Codes: G07F 17/0092 for assembling and dispensing of pharmaceutical articles medical dispensers for private use, A61J7/00
• CPC Class Codes: G07F 9/10 Casings or parts thereof, e.g. with means for heating or cooling

Abstract

A packaging unit for packaging pharmaceuticals into a pouch includes packaging equipment operable to form the pouch, a track configured to direct the pharmaceuticals toward the packaging equipment, and a receptacle coupled to the track upstream of the packaging equipment to receive the pharmaceuticals from the track. The receptacle includes a valve mechanism that is movable relative to the track to push the pharmaceuticals into the pouch.

Claims

1. A packaging unit for packaging pharmaceuticals into a pouch, the packaging unit comprising:

packaging equipment operable to form the pouch;

a track configured to direct the pharmaceuticals toward the packaging equipment; and

a receptacle coupled to the track upstream of the packaging equipment to receive the pharmaceuticals from the track, the receptacle including a valve mechanism that is movable relative to the track to push the pharmaceuticals into the pouch.

2. The packaging unit of claim 1, wherein the valve mechanism includes a plunger configured to push the pharmaceuticals into the pouch.

3. The packaging unit of claim 2, wherein the plunger is movable between a first position to form the pouch around the plunger, a second position to allow the pharmaceuticals to move past the valve mechanism toward the packaging equipment, and a third position to push the pharmaceuticals into the pouch.

4. The packaging unit of claim 3, wherein in the third position, a lower edge of the plunger is adjacent a top portion of the pouch where an opening of the pouch is formed.

5. The packaging unit of claim 3, wherein the pouch is formed from two strips of material, and wherein the plunger is positioned between the two strips of material while in the first position.

6. The packaging unit of claim 5, wherein the plunger includes a curved outer surface.

7. The packaging unit of claim 5, wherein edges of the two strips of material are connected together while the plunger is positioned between the two strips of material.

8. The packaging unit of claim 3, wherein when the plunger moves from the third position to the first position, the pouch is advanced at generally the same speed as the plunger.

9. The packaging unit of claim 2, wherein the plunger slides linearly to push the pharmaceuticals into the pouch.

10. The packaging unit of claim 1, wherein the receptacle also includes a flapper, and wherein the flapper pushes a first side of the pouch toward a second side of the pouch.

11. The packaging unit of claim 1, wherein the packaging equipment includes a feed stock roll, the feed stock roll having material that forms the pouch.

12. The packaging unit of claim 11, wherein the material is closed along three sides to form the pouch before the pharmaceuticals are pushed into the pouch by the valve mechanism, and wherein the material is closed along a fourth side after the pharmaceuticals are pushed into the pouch.

13. A method of packaging pharmaceuticals into a pouch using a packaging unit, the packaging unit including packaging equipment, a track configured to direct the pharmaceuticals toward the packaging equipment, and a receptacle coupled to the track upstream of the packaging equipment, the receptacle including a valve mechanism, the method comprising:

forming the pouch with the packaging equipment;

directing the pharmaceuticals along the track toward the packaging equipment while the valve mechanism is in a raised position;

receiving the pharmaceuticals from the track in the pouch; and

lowering the valve mechanism to push the pharmaceuticals into the pouch.

14. The method of claim 13, wherein the valve mechanism includes a plunger, and wherein forcing the pharmaceuticals into the pouch includes pushing the pharmaceuticals into the pouch with the plunger.

15. The method of claim 14, wherein forming the pouch includes forming the pouch around the plunger, and further comprising raising the plunger out of the pouch such that an opening is created for the pharmaceuticals to pass into the pouch.

16. The method of claim 15, further comprising moving the plunger between a first position to form the pouch around the plunger, a second position to allow the pharmaceuticals to move past the valve mechanism toward the pouch, and a third position to push the pharmaceuticals into the pouch.

17. The method of claim 16, wherein moving the plunger to the third position includes advancing the pouch at generally the same speed as the plunger.

18. The method of claim 16, wherein moving the plunger to the third position includes moving a lower edge of the plunger adjacent a top portion of the pouch where the opening of the pouch is formed.

19. The method of claim 14, wherein pushing the pharmaceuticals into the pouch with the plunger includes linearly sliding the plunger to push the pharmaceuticals into the pouch.

20. The method of claim 13, wherein the packaging equipment includes a feed stock roll of material that forms the pouch, and wherein forming the pouch includes closing the material along three sides before the pharmaceuticals are forced into the pouch by the valve mechanism.

21. The method of claim 20, further comprising opening the pouch along a fourth side of the material, and closing the fourth side of the material after the pharmaceuticals are pushed into the pouch.

22. The method of claim 18, wherein closing the material along the three sides includes heat sealing the material along the three sides.