Plural-mode automatic medicament packaging system

• US 10,427,819 B2
• Filed: 08/22/2016
• Issued: 10/01/2019
• Est. Priority Date: 08/25/2015
• Status: Active Grant

• Current Assignee: Chudy Group LLC
• Original Assignee: Chudy Group LLC
• Inventors: Chudy, Duane S.
• Primary Examiner(s): Weeks, Gloria R
• Assistant Examiner(s): Seif, Dariush
• Application Number:
  US15/243,613
• Publication Number:
  US 20170057682A1
• Time in Patent Office: 1,135 Days
• Field of Search: 53167, 53500, 53 52, 53 53, 53 54, 53494, 53501, 53 64, 53 65, 531312
• CPC Class Codes: A61J 1/035 Blister-type containers blisters in general B65D75/36
• CPC Class Codes: B65B 1/04 Methods of, or means for, filling the material into the containers or receptacles
• CPC Class Codes: B65B 11/52 one sheet being rendered plastic, e.g. by heating, and forced by fluid pressure, e.g. vacuum, into engagement with the other sheet and contents, e.g. skin- , blister-, or bubble- packaging
• CPC Class Codes: B65B 2210/02 Plurality of alternative input or output lines or plurality of alternative packaging units on the same packaging line for improving machine flexibility
• CPC Class Codes: B65B 2220/14 Adding more than one type of material or article to the same package
• CPC Class Codes: B65B 35/10 Feeding, e.g. conveying, single articles
• CPC Class Codes: B65B 35/34 by agitators or vibrators
• CPC Class Codes: B65B 43/42 Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position by means of filling-nozzles B65B39/00; Supporting containers or receptacles during the filling operation by filling-nozzles B65B39/00
• CPC Class Codes: B65B 5/067 in bags B65B5/061 - B65B5/065 take precedence
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65B 65/006 Multiple parallel packaging lines
• CPC Class Codes: B65B 7/16 Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
• CPC Class Codes: B65D 75/327 and forming several compartments

Abstract

A plural-mode automatic medicament packaging system. In embodiments, the system may include an automatic dispensing machine including an automatic medicament dispensing unit and may further include pouch packaging and blister package packaging units. The medicament dispensing unit may include one or more storage and dispensing units which store and dispense medicaments. Medicaments output from the medicament dispensing unit may be packaged in a pouch package by the pouch packaging unit. Alternatively, a diverter may direct medicaments output from the medicament dispensing unit to the pouch package packaging unit for packaging in a blister package. A single automatic medicament packaging system can package medicaments in different types of packaging providing a pharmacy with the opportunity to package medicaments in the form of packaging most appropriate to meet patient needs.

Claims

1. A plural-mode automatic medicament packaging system for making patient-specific compliance packages consisting of pouch packages or blister packages loaded with different types of medicaments in the sequence in which they are to be taken by the patient, the system comprising:

a controller operable to control the system to make the patient-specific compliance packages in accordance with each patient'"'"'s prescription order,

an automatic medicament dispensing unit in data-transmission relationship with the controller, the dispensing unit including a plurality of medicament storage and dispensing units collectively holding quantities of different types of medicaments, the storage and dispensing units being controlled by the controller in accordance with each patient'"'"'s prescription order to dispense the type and quantity of each different type of medicament required to load pouch packages of a series of pouch packages or to load cells of a blister Package in the sequence in which the medicaments are to be taken by the patient;

a pouch packaging unit in data-transmission relationship with the controller which receives the medicaments dispensed from the storage and dispensing units, the pouch packaging unit being controlled by the controller in accordance with each patient'"'"'s prescription order to package the medicaments in the pouch packages of the series of pouch packages such that the type and quantity of the different types of medicaments are arranged in successive pouch packages in the sequence in which they are to be taken by the patient;

a blister package packaging unit in data-transmission relationship with the controller which receives the medicaments dispensed from the storage and dispensing units, the blister packaging unit being controlled by the controller in accordance with each patient'"'"'s prescription order to package the medicaments in the cells of the blister package such that the type and quantity of the different types of medicaments are arranged in successive cells in the sequence in which they are to be taken by the patient, the blister package packaging unit including;

a robotic pick-and-place device which loads any of the medicaments into any cell of the blister package to arrange the type and quantity of the different types of medicaments in the cells in the sequence in which they are to be taken by the patient; and

a scaler unit which seals the blister package after loading; and

a plural-position medicament diverter apart from the storage and dispensing units and in data-transmission relationship with the controller, the diverter being controlled by the controller and having first and second mode positions such that, in the first-mode position, the medicaments move from the storage and dispensing units to the pouch packaging unit and, in the second-mode position, the diverter is controlled such that medicaments move from the storage and dispensing units to the diverter and the diverter delivers the medicaments to the blister package packaging unit enabling the robotic pick-and-place device to load and arrange the different types of medicaments into the blister package cells in the sequence in which they are to be taken by the patient.

2. The packaging system of claim 1 wherein the diverter is at least partially under the automatic medicament dispensing unit when in the second-mode position.

3. The packaging system of claim 1 wherein the diverter includes a medicament conveyor.

4. The packaging system of claim 3 wherein the medicament conveyor is a belt-type conveyor unit.

5. The packaging system of claim 3 further including a medicament carrier moved by the medicament conveyor between a receiving position in which carrier receives medicaments from the automatic medicament dispensing unit and a delivery position in which the carrier delivers the medicaments to the robotic pick-and-place device.

6. The packaging system of claim 5 wherein the system further includes a plurality of carriers moved by the medicament conveyor between the receiving position and the delivery position.

7. The packaging system of claim 5 wherein the carrier holds a single medicament type and the robotic pick-and-place device loads the single medicament type into a specified cell or cells of the blister package.

8. The packaging system of claim 7 wherein a plurality of different medicament types are delivered to the robotic pick-and-place device with each type of medicament being in a separate carrier and the robotic pick-and-place device loads the plurality of different medicament types into a specified cell or cells of the blister package.

9. The packaging system of claim 1 wherein the robotic pick-and-place device includes at least one controllable arm controlling loading of a medicament into a cell of the blister package.

10. The packaging system of claim 1 wherein the blister packaging unit includes a blister package conveyor which transports a blister package for a specific patient to the robotic pick-and-place device for loading.

11. The packaging system of claim 10 wherein the blister package conveyor is parallel to and adjacent the diverter.

12. The packaging system of claim 10 wherein the blister package conveyor transports a blister package holder into which a blister package is nested by the blister package delivery unit.

13. The packaging system of claim 1 wherein the pouch packaging unit is moved away from the automatic medicament dispensing unit to permit the diverter to be placed in the second-mode position.

14. The packaging system of claim 1 further including an information-application device which applies information to a blister package.

15. The packaging system of claim 1 wherein the sealer unit further includes an information-application device which applies information to a blister package.

16. The packaging system of claim 1 further including an imaging device which captures an image of the medicaments after dispensing.

17. The packaging system of claim 16 wherein the imaging device captures an image of the medicaments before scaling of the blister package.