Lamp unit, and lighting device and vehicle lamp using same

• US 10,429,027 B2
• Filed: 12/02/2014
• Issued: 10/01/2019
• Est. Priority Date: 12/02/2013
• Status: Active Grant

• Current Assignee: LG Innotek Company Limited (LG Corporation)
• Original Assignee: LG Innotek Company Limited (LG Corporation)
• Inventors: Kim, Ji Hoon
• Primary Examiner(s): Gyllstrom, Bryon T
• Application Number:
  US15/101,096
• Publication Number:
  US 20180172234A1
• Time in Patent Office: 1,764 Days
• Field of Search: 362547
• CPC Class Codes: B60Q 1/0433 the housing being fastened onto the vehicle body using screws adjustable headlamp by rotation of a screw B60Q1/0683
• CPC Class Codes: F21S 41/151 arranged in one or more lines
• CPC Class Codes: F21S 43/14 Light emitting diodes [LED]
• CPC Class Codes: F21S 45/48 with means for conducting heat from the inside to the outside of the lighting devices, e.g. with fins on the outer surface of the lighting device
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 29/717 using split or remote units thermally interconnected, e.g. by thermally conductive bars or heat pipes
• CPC Class Codes: F21V 29/87 Organic material, e.g. filled polymer composites; Thermo-conductive additives or coatings therefor
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01R 2201/26 for vehicles

Abstract

The present invention relates to a lamp unit employing a high-efficiency heat radiation solution for an LED light source, and a lighting device and a vehicle lamp using the same, and the lamp unit comprises an LED light source, a support part for supporting the LED light source, a transfer part facing the LED light source, and a connection part for connecting the support part and the transfer part, wherein the support part, the connection part and the transfer part are provided as thermal conductive members and emit heat of the LED light source to the outside in the form of conduction energy and radiation energy.

Claims

1. A lamp unit comprising:

a light emitting diode (LED) light source including a printed circuit board and a LED device disposed on a first surface of the printed circuit board;

a support part provided to support the LED light source;

a transfer part provided to face the LED light source; and

a connection part provided between a first edge of the support part and a first edge of the transfer part,

wherein the support part is bent in a vertical direction from a first edge of the connection part,

wherein the transfer part is bent to face the support part from a second edge of the connection part,

wherein the support part and the transfer part are formed of a same material as the connection part,

wherein the first surface of the printed circuit board is overlapped with the transfer part and support part in a horizontal direction orthogonal to the vertical direction,

wherein a first end of the printed circuit board faces a first surface of the connection part and is spaced apart from the first surface of the connection part,

wherein the transfer part includes an opening facing an emitting surface of the LED device and a light transfer part disposed on the opening penetrating a body of the transfer part,

wherein the light transfer part of the transfer part transmits light generated from the LED device, and

wherein the support part, the connection part, and the transfer part combine to form a thermally conductive frame, and heat of the LED light source is transferred by conduction to the support part, the connection part, and the transfer part and by convection from the thermally conductive frame.

2. The lamp unit according to claim 1, wherein the thermally conductive frame includes thermally conductive polymer or elastomer.

3. The lamp unit according to claim 1, wherein the light transfer part further includes an optical element inserted into the opening of the light transfer part to at least one of diffuse, refract or reflect light of the LED device, and

wherein the connection part extends from the support part in an outward direction of one side of the LED light source.

4. The lamp unit according to claim 1, further comprising:

a lamp housing that receives the LED light source, the support part, the connection part and the transfer part; and

an outer lens facing the LED light source and covering an opening of one side of the lamp housing.

5. The lamp unit according to claim 1, further comprising:

a lamp housing that receives the LED light source, the support part, the connection part, and the transfer part,

wherein the transfer part is exposed on one surface of the lamp housing.

6. The lamp unit according to claim 1, further comprising:

an outer lens facing the transfer part,

wherein the heat of the transfer part is emitted through the outer lens by radiation.

7. The lamp unit according to claim 1, wherein the support part includes a first support region and a second support region which are stepped by a step difference,

wherein the step difference is provided to connect the first and second support regions,

wherein the LED light source includes a first LED light source disposed on a first surface of the first support region and a second LED light source disposed on a second surface of the second support region,

wherein the first support region, the step difference, and the second support region are provided in a stepwise shape,

wherein the connection part extends from first edges of the first support region, the step difference, and the second support region toward the first edge of the transfer part,

wherein each of the first support region, the step difference and the second support region face the transfer part,

wherein the transfer part has a curved surface to face the outer lens,

wherein the transfer part has a curved surface to face the first LED light source and the second LED light source, and

wherein the support part, the connection part and the transfer part are formed of a plastic material.

8. A lighting apparatus comprising:

a light emitting diode (LED) light source including a printed circuit board and a LED device disposed on a first surface of the printed circuit board;

a support part provided to support the LED light source;

a transfer part provided to face the LED light source;

a connection part provided between a first edge of the support part and a lower edge of the transfer part;

a lamp housing provided to receive the LED light source, the support part, the connection part and the transfer part; and

an outer lens facing the LED light source and provided on one surface of the lamp housing,

wherein the support part is bent in a vertical direction from a first edge of the connection part,

wherein the transfer part is bent to face the support part from a second edge of the connection part,

wherein the support part and the transfer part are formed of a same material as the connection part,

wherein the first surface of the printed circuit board is overlapped with the transfer part and support part in a horizontal direction orthogonal to the vertical direction,

wherein a first end of the printed circuit board faces a first surface of the connection part and is spaced apart from the first surface of the connection part,

wherein the transfer part includes an opening facing an emitting surface of the LED device and a light transfer part disposed on the opening penetrating a body of the transfer part,

wherein the light transfer part of the transfer part transmits light generated from the LED device,

wherein the support part, the connection part, and the transfer part combine to form a thermally conductive frame, and heat of the LED light source is transferred by conduction to the support part, the connection part, and the transfer part and by convection from the thermally conductive frame and through an opening of the lamp housing.

9. The lighting apparatus according to claim 8, wherein the thermally conductive frame includes thermally conductive polymer or elastomer.

10. The lighting apparatus according to claim 8, further comprising a step difference provided to connect first and second support regions of the support part,

wherein the LED light source includes a first LED light source disposed on a first surface of the first support region and a second LED light source disposed on a second surface of the second support region,

wherein the first support region, the step difference, and the second support region are provided in a stepwise shape,

the connection part connects to the first edge of the transfer part and a first edge of the first support region, the step difference, and the second support region, and

wherein each of the first support region, the step difference and the second support region face the transfer part.

11. The lighting apparatus according to claim 10, wherein:

the transfer part includes at least one opening facing the first LED light source on the first support region and the second LED light source on the second support region; and

wherein the support part and the connection part are formed of a plastic material.

12. The lighting apparatus according to claim 11, wherein the transfer part further includes at least one optical element inserted into the at least one opening of the transfer part to at least one of diffuse, refract or reflect light of the LED light source.

13. A vehicle lamp comprising:

a light emitting diode (LED) light source including a printed circuit board and a LED device disposed on a first surface of the printed circuit board;

a support part provided to support the LED light source;

a transfer part provided to face the LED light source;

a connection part that connects a first edge of the support part and a first edge of the transfer part;

a lamp housing provided to receive the LED light source, the support part, the connection part, and the transfer part; and

an outer lens facing the LED light source and provided on one surface of the lamp housing,

wherein the support part is bent in a vertical direction from a first edge of the connection part,

wherein the transfer part is bent to face the support part from a second edge of the connection part,

wherein the support and the transfer part are formed of a same material as the connection part,

wherein the first surface of the printed circuit board is overlapped with the transfer part and support part in a horizontal direction orthogonal to the vertical direction,

wherein a first end of the printed circuit board faces a first surface of the connection part and is spaces apart from the first surface of the connection part,

wherein the transfer part includes an opening facing an emitting surface of the LED device and light transfer part is disposed on the opening penetrating a body of the transfer part,

wherein the light transfer part of the transfer part transmits light generated from the LED device,

wherein the support part, the connection part, and the transfer part combine to form a thermally conductive frame, and heat of the LED light source is transferred by conduction through the thermally conductive frame, through an opening to the lamp housing by convection, and through the outer lens by radiation.

14. The vehicle lamp according to claim 13, wherein the thermally conductive frame includes thermally conductive polymer or elastomer.

15. The vehicle lamp according to claim 13, further comprising a step difference that connects first and second support regions of the support part,

wherein the LED light source includes a first LED light source disposed on a first surface of the first support region ad a second LED light source disposed on a second surface of the second support region,

wherein the first support region, the step difference and the second support region are provided in a stepwise shape,

the connection part connects to the first edge of the transfer part and a first edge of the first support region, the step difference and the second support region, and

wherein each of the first support region, the step difference and the second support region face the transfer part.

16. The vehicle lamp according to claim 15, wherein:

the transfer part includes at least one opening facing the first LED light source on the first support region and the second LED light source on the second support region, and

wherein the support part and the connection part are formed of a plastic material.

17. The vehicle lamp according to claim 16, wherein the transfer part further includes at least one optical element inserted into the at least one opening of the transfer part to at least one of diffuse, refract or reflect light of at least one of the first LED light source or the second LED light source.

18. The vehicle lamp according to claim 13, wherein the outer lens has curvature to fit a curved surface of a vehicle body, and

wherein the transfer part has a curved surface to face the outer lens.

19. The vehicle lamp according to claim 15, wherein the transfer part are exposed on one surface of the lamp housing.

20. The vehicle lamp according to claim 13, wherein the LED light source receives a voltage from a vehicle battery, and

wherein the support part, the connection part and the transfer part are formed of a plastic material.