Modular two phase loop distributed HVACandR system

• US 10,429,101 B2
• Filed: 01/05/2017
• Issued: 10/01/2019
• Est. Priority Date: 01/05/2016
• Status: Active Grant

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Feng, Yinshan, Verma, Parmesh, Walker, Craig R.
• Primary Examiner(s): Ciric, Ljiljana V.
• Assistant Examiner(s): Cox, Alexis K
• Application Number:
  US15/399,476
• Publication Number:
  US 20170191712A1
• Time in Patent Office: 999 Days
• Field of Search: 62498, 62513
• CPC Class Codes: F25B 2400/06 Several compression cycles arranged in parallel
• CPC Class Codes: F25B 25/005 using primary and secondary systems
• CPC Class Codes: F25B 2600/13 Pump speed control
• CPC Class Codes: F25B 40/02 Subcoolers
• CPC Class Codes: F25B 43/006 Accumulators
• CPC Class Codes: F25B 49/00 Arrangement or mounting of control or safety devices
• CPC Class Codes: F25B 9/008 the refrigerant being carbon dioxide

Abstract

An HVAC&R system that includes a first pumping device configured to circulate a first volume of a first two-phase medium, a second pumping device configured to circulate a second volume of the first two-phase medium, a first plurality of secondary HVAC&R units, a second plurality of secondary HVAC&R units, a first primary HVAC&R unit, and a second primary HVAC&R unit. At least one of the first plurality of secondary HVAC&R units is operably coupled to the first pumping device. At least one of the second plurality of secondary HVAC&R units is operably coupled to the second pumping device. The first primary HVAC&R unit is operably coupled to at least one of the first plurality of secondary HVAC&R units and the first pumping device. The second primary HVAC&R unit is operably coupled to at least one of the second plurality of secondary HVAC&R units and the second pumping device.

Claims

1. An HVAC&

R system comprising;

a first pumping device configured to circulate a first volume of a first medium, the first medium includes a first two-phase fluid;

a second pumping device configured to circulate a second volume of the first medium;

a first plurality of secondary HVAC&

R units, wherein at least one of the first plurality of secondary HVAC&

R units is operably coupled to the first pumping device, and wherein at least one of the first plurality of secondary HVAC&

R units is configured to operate in a heating mode and a cooling mode;

a second plurality of secondary HVAC&

R units, wherein at least one of the second plurality of secondary HVAC&

R units is operably coupled to the second pumping device;

a first primary HVAC&

R unit operably coupled to at least one of the first plurality of secondary HVAC&

R units and the first pumping device;

a second primary HVAC&

R unit operably coupled to at least one of the second plurality of secondary HVAC&

R units and the second pumping device;

a controller, and

at least one sensing device;

wherein the first pumping device, a portion of each of the first plurality of secondary HVAC&

R units, and a portion of the first primary HVAC&

R unit form a first primary fluid loop, and the second pumping device, a portion of each of the second plurality of secondary HVAC&

R units, and a portion of the second primary HVAC&

R unit form a second primary fluid loop;

wherein the at least one sensing device is disposed on at least the first primary fluid loop, wherein the at least one sensing device is configured to monitor the pressure and temperature of at least the first medium in the primary loop, wherein the controller is configured to prevent cavitation in the first pumping device by varying the operation of at least the first HVAC&

R unit and the first pumping device to maintain the subcooling of the first medium at an inlet of the first pumping device using the monitored pressure and temperature;

wherein each of the first plurality of secondary HVAC&

R units and the second plurality of secondary HVAC&

R units includes a secondary compressor and a first secondary heat exchanger operably coupled to the secondary compressor, wherein the secondary compressor is configured to circulate a second medium, the second medium includes a second two-phase fluid; and

wherein a portion of the first primary fluid loop is operably coupled to the first secondary heat exchanger.

2. The HVAC&

R system of claim 1, wherein each of the first plurality of secondary HVAC&

R units and the second plurality of secondary HVAC&

R units further includes;

a secondary expansion device operably coupled to the first secondary heat exchanger; and

a second secondary heat exchanger operably coupled to the secondary expansion device and the secondary compressor;

wherein the secondary compressor, the second secondary heat exchanger the first secondary heat exchanger, and the secondary expansion device form an independent secondary fluid loop within each of the first plurality of secondary HVAC&

R units and the second plurality of secondary HVAC&

R units;

wherein the second medium circulates within the secondary fluid loop.

3. The HVAC&

R system of claim 2, wherein the second two-phase fluid includes a refrigerant.

4. The HVAC&

R system of claim 1, wherein at least one of the plurality of secondary HVAC&

R units is a compression-based non-vapor heat pumping device that is thermally coupled to the first medium.

5. The HVAC&

R system of claim 1, wherein each of the first primary HVAC&

R unit and the second primary HVAC&

R unit comprises;

a primary compressor configured to circulate a third medium, the third medium includes a third two-phase fluid;

a first primary heat exchanger operably coupled to the primary compressor;

a primary expansion device operably coupled to the first primary heat exchanger; and

a second primary heat exchanger operably coupled to the primary expansion device and the primary compressor;

wherein a portion of each of the first primary fluid loop and the second primary fluid loop is operably coupled to the first primary heat exchanger.

6. The HVAC&

R system of claim 5, wherein the third two-phase fluid includes a refrigerant.

7. The HVAC&

R system of claim 1, wherein the first two-phase fluid includes liquid carbon dioxide.

8. The HVAC&

R system of claim 1, wherein each of the first plurality of secondary HVAC&

R units and the second plurality of secondary HVAC&

R units comprises a heat pump.

9. The HVAC&

R system of claim 1, wherein each of the first primary HVAC&

R unit and the second primary HVAC&

R unit comprises a heat pump.

10. The HVAC&

R system of claim 1, further comprising an airflow device disposed on each of the first primary loop and the second primary loop, the airflow device configured to direct airflow onto each of the first primary fluid loop and the second primary fluid loop.

11. The HVAC&

R system of claim 1, further comprising;

at least one conduit operably coupled to at least one of the first plurality of secondary HVAC&

R units and the second plurality of secondary HVAC&

R units; and

an airflow device operably coupled to the at least one conduit;

wherein the airflow device is configured to circulate outdoor air to the at least one of the first plurality of secondary HVAC&

R units and the second plurality of secondary HVAC&

R units that are operably coupled to the at least one conduit.

12. The HVAC&

R system of claim 1, wherein the first pumping device is configured to operate at a first pumping capacity, the second pumping device is configured to operate at a second pumping capacity, the first plurality of secondary HVAC&

R units is configured to operate at a first secondary capacity, the second plurality of secondary HVAC&

R units is configured to operate at a second secondary capacity, the first primary HVAC&

R unit is configured to operate at a first primary capacity, and the second primary HVAC&

R unit is configured to operate at a second primary capacity.

13. The HVAC&

R system of claim 1, wherein the controller configured to vary at least one of the first pumping capacity, the second pumping capacity, the first secondary capacity, the second secondary capacity, the first primary capacity, and the second primary capacity.

14. The HVAC&

R system of claim 13, wherein the controller is further configured to vary at least one of the first pumping capacity, the second pumping capacity, the first secondary capacity, the second secondary capacity, the first primary capacity, and the second primary capacity by providing the first medium as a subcooled or saturated liquid entering at least one of the first pumping device and the second pumping device.

15. The HVAC&

R system of claim 1, wherein the secondary compressor, the secondary expansion device, and the second secondary heat exchanger of each of the first plurality of secondary HVAC&

R units are disposed within a first interior space of a building.

16. The HVAC&

R system of claim 15, wherein the first secondary heat exchanger of each of the first plurality of secondary HVAC&

R units are disposed within a second interior space of the building, wherein the second interior space is a mechanically ventilated restricted area of the building.