Method and apparatus for wireless blasting with first and second firing messages

• US 10,429,162 B2
• Filed: 12/01/2014
• Issued: 10/01/2019
• Est. Priority Date: 12/02/2013
• Status: Active Grant

• Current Assignee: Austin Star Detonator Company
• Original Assignee: Austin Star Detonator Company
• Inventors: Papillon, Bryan E., Howe, Larry S., Hoopes, Thomas Allen, Teowee, Gimtong
• Primary Examiner(s): Tran, Thienvu V
• Assistant Examiner(s): Bellido, Nicolas
• Application Number:
  US15/100,347
• Publication Number:
  US 20170089680A1
• Time in Patent Office: 1,765 Days
• Field of Search: 340 561, 340297, 340298, 361247, 361248, 102200, 102214, 102301
• CPC Class Codes: F42D 1/045 Arrangements for electric ignition dynamo-electric generators H02K
• CPC Class Codes: F42D 1/05 Electric circuits for blasting
• CPC Class Codes: F42D 1/055 specially adapted for firing multiple charges with a time delay
• CPC Class Codes: F42D 5/00 Safety arrangements

Abstract

Systems, methods, blasting machines and wireless bridge units are presented for wireless blasting for safe firing of detonators under control of a remote wireless master controller in which the blasting machine is connected by cabling to the wireless bridge unit and power to a firing circuit of the blasting machine is remotely controlled via the bridge unit. The bridge unit selectively provides first and second firing messages to the blasting machine contingent upon acknowledgment of safe receipt of the first firing message by the blasting machine, and the blasting machine fires the connected detonators only if the first and second firing messages are correctly received from the bridge unit. A wireless slave blasting machine is disclosed, including a wireless transceiver for communicating with a remote wireless master controller, which fires the connected detonators only if first and second firing messages are wirelessly received from the master controller.

Claims

1. A method for wireless detonator blasting, comprising:

using a wireless enabled bridge unit coupled with a blasting machine via a communications cable, wirelessly receiving a wireless fire command message from a master controller;

using the wireless enabled bridge unit, sending a first fire command message to the blasting machine via the communications cable;

using the wireless enabled bridge unit, selectively sending a second fire command message to the blasting machine via the communications cable in response to receiving a fire command acknowledgment message from the blasting machine via the communications cable; and

using the wireless enabled bridge unit,

wirelessly receiving a wireless verify command message from the master controller via the wireless transceiver,

sending a first verify command message to the blasting machine via the communications interface, and

selectively sending a second verify command message to the blasting machine via the communications interface in response to receiving a verify command acknowledgment message from the blasting machine via the communications interface.

2. The method of claim 1, wherein the second fire command message is sent by the wireless enabled bridge unit to the blasting machine only if the fire command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first fire command message.

3. The method of claim 1, further comprising using the wireless enabled bridge unit, selectively enabling or disabling a firing circuit of the blasting machine.

4. The method of claim 1, further comprising using the wireless enabled bridge unit:

wirelessly receiving a wireless verify command message from the master controller;

sending a first verify command message to the blasting machine via the communications cable; and

selectively sending a second verify command message to the blasting machine via the communications cable in response to receiving a verify command acknowledgment message from the blasting machine via the communications cable.

5. The method of claim 4, wherein the second verify command message is sent by the wireless enabled bridge unit to the blasting machine only if the verify command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first verify command message.

6. The method of claim 1, further comprising using the wireless enabled bridge unit:

wirelessly receiving a wireless arm command message from the master controller;

sending a first arm command message to the blasting machine via the communications cable; and

selectively sending a second arm command message to the blasting machine via the communications cable in response to receiving an arm command acknowledgment message from the blasting machine via the communications cable.

7. The method of claim 6, wherein the second arm command message is sent by the wireless enabled bridge unit to the blasting machine only if the arm command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first arm command message.

22. The method of claim 1, further comprising:

using the wireless enabled bridge unit, selectively enabling or disabling a firing circuit of the blasting machine via a power control circuit.

23. The method of claim 1, further comprising:

using the wireless enabled bridge unit, sending the second verify command message to the blasting machine only if the verify command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first verify command message.

8. A bridge unit for remote wireless operation of a blasting machine, the bridge unit comprising:

a communications interface operatively coupleable with a communications cable to communicate with a connected blasting machine;

a wireless transceiver operative to communicate with a remote master controller;

a power control circuit; and

at least one processor with an electronic memory, the at least one processor being operatively coupled with the communications interface and with the wireless transceiver, the at least one processor being programmed to;

receive a wireless fire command message from the master controller via the wireless transceiver;

send a first fire command message to the blasting machine via the communications interface;

selectively send a second fire command message to the blasting machine via the communications interface in response to receiving a fire command acknowledgment message from the blasting machine via the communications interface; and

selectively enable or disable a firing circuit of the blasting machine via the power control circuit.

9. The bridge unit of claim 8, wherein the at least one processor is programmed to send the second fire command message to the blasting machine only if the fire command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first fire command message.

10. The bridge unit of claim 8, wherein the at least one processor is programmed to:

wirelessly receive a wireless verify command message from the master controller via the wireless transceiver;

send a first verify command message to the blasting machine via the communications interface; and

selectively send a second verify command message to the blasting machine via the communications interface in response to receiving a verify command acknowledgment message from the blasting machine via the communications interface.

11. The bridge unit of claim 10, wherein the at least one processor is programmed to send the second verify command message to the blasting machine only if the verify command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first verify command message.

12. The bridge unit of claim 8, wherein the at least one processor is programmed to:

wirelessly receive a wireless arm command message from the master controller via the wireless transceiver;

send a first arm command message to the blasting machine via the communications interface; and

selectively send a second arm command message to the blasting machine via the communications interface in response to receiving an arm command acknowledgment message from the blasting machine via the communications interface.

13. The bridge unit of claim 12, wherein the at least one processor is programmed to send the second arm command message to the blasting machine only if the arm command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first arm command message.

14. A blasting machine, comprising:

a communications interface operatively coupleable with a communications cable to communicate with a connected bridge unit;

a firing circuit operative when enabled and powered to fire at least one connected detonator; and

at least one processor with an electronic memory, the at least one processor being operatively coupled with the communications interface and with the firing circuit, the at least one processor being programmed to;

receive a first fire command message from the bridge unit via the communications interface;

send a fire command acknowledgment message to the bridge unit via the communications interface in response to receiving the first fire command message;

selectively fire the at least one detonator via the firing circuit in response to receiving a second fire command message from the bridge unit via the communications interface;

verify the first fire command message received from the bridge unit; and

send the fire command acknowledgment message to the bridge unit only if the first fire command message is verified as correct.

15. The blasting machine of claim 14, wherein the at least one processor is programmed to:

verify the second fire command message received from the bridge unit; and

selectively fire the at least one detonator only if the second fire command message is verified as correct.

16. The blasting machine of claim 14, wherein the at least one processor is programmed to:

receive a first verify command message from the bridge unit via the communications interface;

send a verify command acknowledgment message to the bridge unit via the communications interface in response to receiving the first verify command message; and

selectively verify the at least one detonator via the firing circuit in response to receiving a second verify command message from the bridge unit via the communications interface.

17. The blasting machine of claim 14, wherein the at least one processor is programmed to:

receive a first arm command message from the bridge unit via the communications interface;

send an arm command acknowledgment message to the bridge unit via the communications interface in response to receiving the first arm command message; and

selectively arm the at least one detonator via the firing circuit in response to receiving a second arm command message from the bridge unit via the communications interface.

18. The blasting machine of claim 14, wherein the firing circuit can be selectively enabled or disabled by a connected bridge unit via the communications cable.

19. A wireless blasting machine, comprising:

a wireless transceiver operative to communicate with a remote master controller; and

a firing circuit operative when enabled and powered to fire at least one connected detonator; and

at least one processor with an electronic memory, the at least one processor being operatively coupled with the wireless transceiver and with the firing circuit, the at least one processor being programmed to;

receive a first wireless fire command message from the master controller via the wireless transceiver;

send a fire command acknowledgment message to the master controller via the wireless transceiver in response to receiving the first fire command message;

receive a second wireless fire command message from the master controller via the wireless transceiver; and

selectively fire the at least one detonator via the firing circuit in response to receiving the second fire command message from the master controller via the wireless transceiver.

20. The wireless blasting machine of claim 19, wherein the at least one processor is programmed to send a fire command acknowledgment message to the master controller via the wireless transceiver in response to receiving the first fire command message.

21. The wireless blasting machine of claim 19, wherein the at least one processor is programmed to selectively enable or disable the firing circuit in response to wirelessly receiving a remote turn on or remote turn off command from a master controller.

24. A bridge unit for remote wireless operation of a blasting machine, the bridge unit comprising:

a communications interface operatively coupleable with a communications cable to communicate with a connected blasting machine;

a wireless transceiver operative to communicate with a remote master controller; and

at least one processor with an electronic memory, the at least one processor being operatively coupled with the communications interface and with the wireless transceiver, the at least one processor being programmed to;

receive a wireless fire command message from the master controller via the wireless transceiver;

send a first fire command message to the blasting machine via the communications interface;

selectively send a second fire command message to the blasting machine via the communications interface in response to receiving a fire command acknowledgment message from the blasting machine via the communications interface;

wirelessly receive a wireless verify command message from the master controller via the wireless transceiver;

send a first verify command message to the blasting machine via the communications interface; and

selectively send a second verify command message to the blasting machine via the communications interface in response to receiving a verify command acknowledgment message from the blasting machine via the communications interface.

25. The bridge unit of claim 24, wherein the at least one processor is programmed to send the second fire command message to the blasting machine only if the fire command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first fire command message.

26. The bridge unit of claim 24, further comprising a power control circuit, wherein the at least one processor is programmed to selectively enable or disable a firing circuit of the blasting machine via the power control circuit.

27. The bridge unit of claim 24, wherein the at least one processor is programmed to send the second verify command message to the blasting machine only if the verify command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first verify command message.

28. The bridge unit of claim 24, wherein the at least one processor is programmed to:

wirelessly receive a wireless arm command message from the master controller via the wireless transceiver;

send a first arm command message to the blasting machine via the communications interface; and

selectively send a second arm command message to the blasting machine via the communications interface in response to receiving an arm command acknowledgment message from the blasting machine via the communications interface.

29. The bridge unit of claim 28, wherein the at least one processor is programmed to send the second arm command message to the blasting machine only if the arm command acknowledgment message is received from the blasting machine within a predetermined time following the sending of the first arm command message.