Connection device and electrical tunnel installation

• US 10,431,917 B2
• Filed: 09/10/2018
• Issued: 10/01/2019
• Est. Priority Date: 09/11/2017
• Status: Active Grant

• Current Assignee: Woertz Engineering AG
• Original Assignee: Woertz Engineering AG
• Inventors: Onodi, Tamas
• Primary Examiner(s): Paumen, Gary F
• Application Number:
  US16/125,858
• Publication Number:
  US 20190081424A1
• Time in Patent Office: 386 Days
• Field of Search: 43962026, 43962029-62034, 439931, 439492
• CPC Class Codes: H01R 12/592 connections to contact elements
• CPC Class Codes: H01R 12/613 by means of interconnecting elements
• CPC Class Codes: H01R 12/778 Coupling parts carrying sockets, clips or analogous counter-contacts H01R12/78, H01R12/79 take precedence
• CPC Class Codes: H01R 12/81 connecting to another cable except for flat or ribbon cable
• CPC Class Codes: H01R 13/5202 Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
• CPC Class Codes: H01R 13/5205 Sealing means between cable and housing, e.g. grommet H01R13/5221 takes precedence
• CPC Class Codes: H01R 13/5216 characterised by the sealing material, e.g. gels or resins
• CPC Class Codes: H01R 13/527 Flameproof cases H01R13/70 takes precedence
• CPC Class Codes: H01R 13/7137 with thermal interrupter H01R13/7132 takes precedence
• CPC Class Codes: H01R 4/2406 having needles or pins
• CPC Class Codes: H02G 3/088 Dustproof, splashproof, drip-proof, waterproof, or flameproof casings or inlets
• CPC Class Codes: H02G 9/08 in tunnels

Abstract

A connection device for connecting a multicore branch line to a flat cable has a connection device housing that allows the flat cable to pass through, and penetration contacts for contacting the flat cable without stripping of the insulation. The penetration contacts are situated in the connection device housing. The connection device also has an electrical disconnection point between the branch line and the flat cable, and at least one seal in the area of at least one opening of the connection device housing for protection from penetration of dust and/or water. The connection device housing is made, at least partially, of plastic, and on its outer side or inner side is coated with a diffusion barrier layer, wherein the diffusion barrier layer includes one or more layers, one of which is a metallic layer.

Claims

1. A connection device for connecting a multicore branch line to a flat cable, comprising:

a connection device housing that allows the flat cable to pass through;

penetration contacts for contacting the flat cable without stripping of the insulation, the penetration contacts being situated in the connection device housing;

an electrical disconnection point between the branch line and the flat cable;

at least one seal in an area of at least one opening of the connection device housing for protection from penetration of dust and/or water,

wherein the connection device housing is made, at least partially, of plastic that includes polyethylene, and

wherein the connection device housing on an outer side or an inner side is coated with a diffusion barrier layer, and

wherein the diffusion barrier layer includes one or more layers, one of which is a metallic layer, wherein the metallic layer of the diffusion barrier layer comprises a vapor deposition of an aluminum film onto the outer side or the inner side of the housing of the connection device, wherein the layer thickness of the vapor deposition is a few nanometers to several hundred nanometers, and wherein the vapor deposition of the aluminum film is configured to prevent diffusion of vapor or liquid water molecules through the connection device housing.

2. The connection device according to claim 1, wherein the connection device includes a branch line socket for the branch line to exit from the connection device, wherein the branch line socket includes a branch line socket housing, wherein the branch line socket is mounted on the connection device, wherein the branch line socket housing is made, at least partially, of plastic and on its outer side or inner side is coated with a diffusion barrier layer, wherein the diffusion barrier layer includes one or more layers, one of which is a metallic layer.

3. The connection device according to claim 1, wherein the diffusion barrier layer includes a protective layer that is applied to the metallic layer.

4. The connection device according to claim 3, wherein the protective layer is a hard lacquer layer.

5. The connection device according to claim 2, wherein the at least one seal is made, at least in part, from molded silicone to achieve complete diffusion-tightness in the area of openings of the connection device housing and/or of the branch line socket housing.

6. The connection device according to claim 2, wherein the at least one seal is made, at least in part, from a metallized layer to achieve complete diffusion-tightness in the area of openings of the connection device housing and/or of the branch line socket housing.

7. The connection device according to claim 1, wherein the at least one seal is a labyrinth seal, in which incomplete diffusion-tightness in the area of the labyrinth seal is tolerated.

8. The connection device according to claim 1, wherein the electrical disconnection point is formed by at least one fuse, the fuse being triggerable by surrounding temperatures typical for fire, and/or by overcurrent.

9. The connection device according to claim 1, wherein electrically conductive parts within the connection device are kept electrically insulated from one another by fire-resistant, electrically insulating parts, even in the event of fire.

10. An electrical tunnel installation, comprising:

a through line in the tunnel that is formed by at least one flat cable;

at least one connection device according to claim 1 that is mounted on the flat cable;

branch lines that are connected to the connection device,

wherein the through line and the at least one connection device are situated in the lower portion of the tunnel cross section, in particular in the lower half, the lower third, or the lower fourth of the tunnel cross section.