Cushion to frame assembly mechanism

• US 10,434,273 B2
• Filed: 09/12/2014
• Issued: 10/08/2019
• Est. Priority Date: 10/14/2005
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Inventors: D'Souza, Errol Savio Alex, Davidson, Aaron Samuel, Hitchcock, Robin Garth
• Primary Examiner(s): Bouchelle, Laura A
• Application Number:
  US14/484,358
• Publication Number:
  US 20150007816A1
• Time in Patent Office: 1,852 Days
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0638 in the form of a pivot
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 2205/0216 Materials providing elastic properties, e.g. for facilitating deformation and avoid breaking

Abstract

A patient interface for delivery of a supply of pressurised air or breathable gas to an entrance of a patient'"'"'s airways including: a cushion member that includes a face contacting portion, a retaining structure and a resiliently flexible lip; and a frame member, wherein the retaining structure and the frame member are repeatedly engageable with and disengageable from one another, wherein a gas chamber is formed at least in part by engagement of the cushion member and the frame member, and wherein the resiliently flexible lip is configured to provide a sealing force between the cushion member and the frame member.

Claims

1. A patient interface for delivery of a supply of pressurised air or breathable gas to an entrance of a patient'"'"'s airways comprising:

a cushion member that includes a face contacting portion and a resiliently flexible lip;

a frame member; and

a cushion clip member provided to maintain engagement between the cushion member and the frame member,

wherein the cushion member and the frame member are repeatedly engageable with and disengageable from one another,

wherein a gas chamber bounded by an outer perimeter is formed at least in part by engagement of the cushion member and the frame member,

wherein the cushion clip is proximate the outer perimeter, and

wherein the resiliently flexible lip is configured to seal between the cushion member and the frame member, and the resiliently flexible lip projects laterally in a direction away from a wall that forms part of a groove in a tongue and groove arrangement and projects towards an interior of the gas chamber, the resiliently flexible lip extending transverse to a direction that the tongue extends into the groove.

2. The patient interface of claim 1, wherein the resiliently flexible lip comprises a sealing lip that seals against the frame member when the cushion member and the frame member engage to one another, and when air pressure increases within the cushion member, the sealing force is increased.

3. The patient interface of claim 2, wherein the sealing lip is a continuous inner peripheral edge integral to the resiliently flexible lip.

4. The patient interface of claim 3, wherein the sealing lip has an overall non-planar shape.

5. The patient interface of claim 1, wherein the frame member is more rigid than the resiliently flexible lip.

6. The patient interface of claim 1, wherein the cushion member is adapted to seal around both nares of the patient with a single orifice.

7. The patient interface of claim 1, wherein the face contacting portion includes a double wall construction.

8. The patient interface of claim 7, wherein the double wall construction includes a membrane and a cushion underlying the membrane.

9. The patient interface of claim 1, wherein an increase in air pressure within the cushion member causes the sealing force.

10. The patient interface of claim 9, wherein the increase in air pressure is interior to the cushion member.

11. The patient interface of claim 9, wherein the increase in air pressure is within the gas chamber.

12. The patient interface of claim 1, wherein the sealing force is between the resiliently flexible lip and the frame member.

13. The patient interface of claim 1, wherein the groove and the tongue extend parallel to an assembly direction between the cushion member and the frame member.

14. The patient interface of claim 1, wherein the groove extends in a direction and the resiliently flexible lip extends transverse to the direction.

15. The patient interface of claim 1, wherein the cushion clip is overmolded with the cushion member.

16. The patient interface of claim 1,

wherein the groove and the tongue extend parallel to an assembly direction between the cushion member and the frame member, the groove being formed as part of the cushion member;

wherein the cushion clip is plastic and exposed along at least a portion of the outer perimeter;

wherein the resiliently flexible lip extends transverse to the assembly direction;

wherein the cushion clip is overmolded with the cushion member; and

wherein the face contacting portion includes a double wall construction.

17. The patient interface of claim 1,

wherein the groove and the tongue extend parallel to an assembly direction between the cushion member and the frame member;

wherein the resiliently flexible lip extends transverse to the assembly direction;

wherein the cushion clip is overmolded with the cushion member;

wherein the face contacting portion includes a double wall construction; and

wherein the cushion member comprises a nasal mask.