Multiple inspection system and method that inspects different medications

• US 10,435,192 B2
• Filed: 03/22/2016
• Issued: 10/08/2019
• Est. Priority Date: 05/16/2011
• Status: Active Grant

• Current Assignee: Edge Medical Properties, LLC
• Original Assignee: Edge Medical Properties, LLC
• Inventors: Luciano, Jr., Robert A., White, Warren
• Primary Examiner(s): Le, Toan M
• Application Number:
  US15/077,729
• Publication Number:
  US 20170275035A1
• Time in Patent Office: 1,295 Days
• CPC Class Codes: B65B 1/46 Check-weighing of filled containers or receptacles
• CPC Class Codes: B65B 2220/14 Adding more than one type of material or article to the same package
• CPC Class Codes: B65B 25/00 Packaging other articles presenting special problems bundling B65B27/00
• CPC Class Codes: B65B 57/10 responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged

Abstract

A multiple inspection system and method that inspects packages filled with at least two different medications that are to be consumed by a patient is described. The method includes filling each package with the at least two different medications. A package that is to be inspected is selected by a process control module. A first automated inspection examines the different medications with a first measurement device. A first measurement result is generated. A first automated inspection result is generated by comparing a first expected inspection value with the first measurement result. A second automated inspection having a second measurement device generates a second measurement result. A second automated inspection result is generated by comparing a second expected inspection value with the second measurement result. An analytical module then proceeds to compare the first automated inspection result and the second automated inspection result.

Claims

1. A multiple inspection method comprising:

filling each package with at least two different medications with a filling station that associates at least one package with a patient, wherein each package includes a plurality of different tablets that are to be consumed at least once a day;

initiating a first automated inspection by examining the different medications in each package with a first measurement device that is associated with a first inspection property;

determining a first automated inspection result by comparing a first expected inspection value with a first measurement result;

initiating a second automated inspection by examining the different medications in each package with a second measurement device that is associated with a second inspection property;

determining a second automated inspection result by comparing a second expected inspection value with a second measurement result; and

analyzing the first automated inspection result and the second automated inspection result for at least one package.

2. The multiple inspection method of claim 1 further comprising providing a manual inspection station, a correction station and an assembly station.

3. The multiple inspection method of claim 2 further comprising receiving an instruction that the package was improperly filled and conveying the package to the manual inspection station and then conveying the package to one of the correction station and the assembly station.

4. The multiple inspection method of claim 2 further comprising receiving an instruction that the package was improperly filled and conveying the package to the correction station and then the assembly station.

5. The multiple inspection method of claim 2 further comprising receiving an instruction from a process control module that the package was properly filled and conveying the package to the assembly station.

6. The multiple inspection method of claim 2 further comprising,

initiating a third automated inspection by examining the different medications with a third measurement device;

generating a third measurement result;

determining a third automate inspection result by comparing a third expected inspection value with the third measurement result; and

analyzing the first inspection result, the second inspection result and the third inspection result with an analytical module that selects one of a plurality of post-inspection station.

7. The multiple inspection method of claim 2 wherein the measurement device is selected from the group consisting of a camera, a video, a precision weighting component, and an X-ray.

8. A multiple inspection system comprising:

a filling station that fills each package with at least two different medications, the filling station associates at least one package with a patient, wherein each package includes a plurality of different tablets that are to be consumed at least once a day;

a first automated inspection station that examines the different medications in each package with a first measurement device that is associated with a first inspection property;

a first measurement result generated by the first automated inspection station;

a first automated inspection result generated by comparing first expected inspection value with the first measurement result;

a second automated inspection station that examines the different medications in each package with a second measurement device that is associated with a second inspection property;

a second measurement result generated by the second automated inspection station;

a second automated inspection result generated by comparing a second expected inspection value with the second measurement result; and

an analytical module that analyzes the first automated inspection result and the second automated for at least one package and then selects one of a plurality of post-inspection stations.

9. The multiple inspection system of claim 8 wherein the post-inspection stations include a manual inspection station, a correction station and an assembly station.

10. The multiple inspection system of claim 9 further comprising an instruction that the package was improperly filled, conveying the package to the manual inspection station and then conveying the package to one of the correction station and the assembly station.

11. The multiple inspection system of claim 9 further comprising an instruction that the package was improperly filled and conveying the package to the correction station and then the assembly station.

12. The multiple inspection system of claim 9 further comprising an instruction that the package was properly filled and conveying the package to the assembly station.

13. The multiple inspection system of claim 9 further comprising,

a third automated inspection that examines the different medications with a third measurement device;

a third measurement result generated by the third automated inspection;

a third automated inspection result generated by comparing a third expected inspection value with the third measurement result; and

the analytical module analyzes the first inspection result, the second inspection result and the third inspection result and select one of a plurality of post-inspection stations.

14. The multiple inspection system of claim 9 wherein the measurement device is selected from the group consisting of a camera, a video, a precision weighting component, and an X-ray.

15. A multiple inspection system comprising:

a filling station that fills each package with at least two different medications, the filling station associates at least one package with a patient, wherein each package includes a plurality of different tablets that are to be consumed at least once a day;

a first automated inspection station that includes,

a first measurement device that examines the different medications in each package based on a first inspection property, and

a first sensor measurement generated by the first measurement device;

a first inspection result;

a second inspection station including,

a second measurement device that examines each package based on a second inspection property, and

a second sensor measurement generated by the second measurement device;

a second inspection result; and

an analytical module that analyzes the first inspection result and the second inspection result for each package, the analytical module selects one of a plurality of post-inspection stations.

16. The multiple inspection system of claim 15 further comprising a manual inspection station disposed after the second inspection station, wherein the manual inspection station receives an instruction to send the package to one of a correction station or an assembly station.

17. The multiple inspection system of claim 15 further comprising a correction station disposed after the second inspection station, wherein the correction station corrects at least one package, when at least one package is improperly filled.

18. The multiple inspection system of claim 15 further comprising an assembly station that assembles each package into a container, when at least one package is properly filled.

19. The multiple inspection system of claim 15 further comprising,

a third automated inspection that examines the different medications with a third measurement device;

a third measurement result generated by the third automated inspection;

a third automated inspection result generated by comparing a third expected inspection value with the third measurement result; and

the analytical module analyzes the first inspection result, the second inspection result and the third inspection result and select one of a plurality of post-inspection stations.

20. The multiple inspection system of claim 15 wherein the measurement device is selected from the group consisting of a camera, a video, a precision weighting component, and an X-ray.