Methods and apparatus for light efficient programmable headlamp with anamorphic optics

• US 10,436,409 B2
• Filed: 05/02/2016
• Issued: 10/08/2019
• Est. Priority Date: 05/28/2015
• Status: Active Grant

• Current Assignee: Texas Instruments, Inc.
• Original Assignee: Texas Instruments, Inc.
• Inventors: Bhakta, Vikrant R., Lyubarsky, Alexander
• Primary Examiner(s): Labaze, Edwyn
• Application Number:
  US15/144,170
• Publication Number:
  US 20160347237A1
• Time in Patent Office: 1,254 Days
• Field of Search: 362520-521, 362509, 362308, 353 37- 38
• CPC Class Codes: B60Q 2400/50 Projected symbol or information, e.g. onto the road or car body
• CPC Class Codes: F21S 41/255 Lenses with a front view of circular or truncated circular outline
• CPC Class Codes: F21S 41/265 Composite lenses; Lenses with a patch-like shape
• CPC Class Codes: F21S 41/285 Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24 - F21S41/2805
• CPC Class Codes: F21S 41/645 by electro-optic means, e.g. liquid crystal or electrochromic devices
• CPC Class Codes: F21S 41/675 by moving reflectors

Abstract

In described examples of a headlamp to project a beam of light from a lens, the headlamp includes: an illumination module to output a light beam to an illumination path; and illumination optics to receive the light beam and to provide illumination to a programmable spatial light modulator. The programmable spatial light modulator is arranged to receive the illumination and to output non-uniform illumination as patterned light to projection optics. The projection optics are arranged to receive the patterned light and to output the patterned light through the lens. At least one of the illumination optics and the projection optics includes an anamorphic lens to shape the light beam.

Claims

1. A headlamp, comprising:

an illumination module configured to output a light beam;

illumination optics optically coupled to the illumination module, the illumination optics configured to receive the light beam and to output non-uniform illumination;

a programmable spatial light modulator optically coupled to the illumination optics, the programmable spatial light modulator configured to receive the non-uniform illumination and to output non-uniform patterned light; and

projection optics including a lens, the projection optics optically coupled to the programmable spatial light modulator, and the projection optics configured to receive the non-uniform patterned light and to output the non-uniform patterned light through the lens;

at least one of the illumination optics or the projection optics including an anamorphic optical element, the anamorphic optical element configured to shape at least one of the non-uniform illumination or the non-uniform patterned light.

2. The headlamp of claim 1, wherein the illumination optics include the anamorphic optical element, the anamorphic optical element has a first focal length along a vertical axis and a second focal length along a horizontal axis, and the first focal length is different from the second focal length.

3. The headlamp of claim 1, wherein the projection optics include the anamorphic optical element, the anamorphic optical element has a first focal length along a vertical axis and a second focal length along a horizontal axis, and the first focal length is different from the second focal length.

4. The headlamp of claim 3, wherein the projection optics have a vertical and horizontal F-number in a range of about 1.2 to about 2.8.

5. The headlamp of claim 1, wherein the programmable spatial light modulator includes a digital micromirror device (DMD), a liquid crystal on silicon (LCoS) device, or a liquid crystal display (LCD).

6. The headlamp of claim 1, wherein the illumination module is configured to output the light beam with an aspect ratio greater than or equal to an aspect ratio of the programmable spatial light modulator.

7. The headlamp of claim 1, wherein the projection optics are configured to output the non-uniform patterned light with an aspect ratio greater than or equal to an aspect ratio of the programmable spatial light modulator.

8. The headlamp of claim 1, wherein the light beam includes white light, non-white light, or infrared light.

9. The headlamp of claim 1, wherein the non-uniform patterned light has a light intensity that is center peaked and, decreases monotonically away from a center of the non-uniform patterned light.

10. The headlamp of claim 1, wherein the illumination module is configured to output the light beam with an aspect ratio that approximates an aspect ratio of the programmable spatial light modulator.

11. The headlamp of claim 1, wherein the illumination module includes an LED, a laser, or an incandescent light.

12. The headlamp of claim 1, wherein the programmable spatial light modulator includes a digital micromirror device (DMD).

13. The headlamp of claim 12, wherein a tilt angle of the DMD is 12 degrees.

14. The headlamp of claim 12, wherein a tilt angle of the DMD is 17 degrees.

15. The headlamp of claim 1, wherein the programmable spatial light modulator is configured to output the non-uniform patterned light by reflecting the non-uniform illumination as the non-uniform patterned light.

16. The headlamp of claim 1, wherein the headlamp is an automotive headlamp.

17. A method of projecting light from a spatial light modulator, the method comprising:

receiving a light beam with an aspect ratio greater than an aspect ratio of the spatial light modulator;

outputting a non-uniform light beam with an aspect ratio that is approximately equal to the aspect ratio of the spatial light modulator;

receiving the non-uniform light beam at the spatial light modulator, pixelating the non-uniform light beam with the spatial light modulator, and reflecting the pixelated non-uniform light beam from the spatial light modulator;

receiving the reflected pixelated non-uniform light beam from the spatial light modulator into projection optics; and

outputting the reflected pixelated non-uniform light beam from the projection optics, wherein the outputted reflected pixelated non-uniform light beam has an aspect ratio greater than the aspect ratio of the spatial light modulator.

18. The method of claim 17, wherein pixelating the non-uniform light beam includes using patterns placed on pixel elements of the spatial light modulator to pattern the non-uniform light beam.

19. The method of claim 17, wherein outputting the non-uniform light beam includes operating at least one anamorphic optical element between a light source and the spatial light modulator to shape the non-uniform light beam.

20. The method of claim 17, wherein outputting the reflected pixelated non-uniform light beam from the projection optics includes operating at least one anamorphic optical element within the projection optics to shape the reflected pixelated non-uniform light beam.