Aluminum high bay light fixture having plurality of housings dissipating heat from light emitting elements

• US 10,436,432 B2
• Filed: 03/15/2013
• Issued: 10/08/2019
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Van de Ven, Antony Paul, Chan, Wai Kwan, So, Gauss Ho Ching, Ho, Chin Wah
• Primary Examiner(s): Negron, Ismael
• Application Number:
  US13/840,887
• Publication Number:
  US 20140268745A1
• Time in Patent Office: 2,398 Days
• Field of Search: 362218, 362235, 36224901, 362236, 362248, 36224902, 362264, 362294, 36229601, 362310, 362345, 362346, 362373, 362477, 362540, 362545-547, 362650
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 23/008 the casing being outside the housing of the lighting device
• CPC Class Codes: F21V 29/507 of means for protecting lighting devices from damage, e.g. housings
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

Aluminum high bay lighting fixtures a primary housing; at least one secondary housing partially surrounding a primary housing; a plurality of light emitting elements in thermal contact with the primary housing; a heat spreader plate in thermal contact with the light emitting elements and the primary and secondary housings. At least one of the primary and secondary housings include openings to help dissipate heat from the light source and/or allow at least some of the light from the light emitting elements to be outputted in a direction opposite the main light emitting direction. The shortest distance from a distal end of the primary housing to the light sources is greater than the shortest distance from a distal end of the secondary housing to the light sources.

Claims

1. A lighting fixture, comprising:

a plurality of light emitting elements;

a primary housing in thermal contact with said plurality of light emitting elements, wherein said primary housing dissipates at least some heat produced by said plurality of light emitting elements, said primary housing comprising slots or openings configured to allow at least some light from said plurality of light emitting elements to emit in a direction opposite the majority of light emitted from said plurality of light emitting elements; and

a heat transfer device in thermal contact with said plurality of light emitting elements, wherein said heat transfer device transmits at least some heat produced by said plurality of light emitting elements.

2. The lighting fixture of claim 1, wherein said plurality of light emitting elements are on said heat transfer device.

3. The lighting fixture of claim 1, wherein said heat transfer device is in thermal contact with said primary housing, such that said heat transfer device transmits at least some heat produced by said plurality of light emitting elements to said primary housing.

4. The lighting fixture of claim 1, wherein said slots or openings facilitate heat dissipation.

5. The lighting fixture of claim 1, further comprising a light emitting elements holder on said plurality of light emitting elements.

6. The lighting fixture of claim 1, further comprising a lens over said plurality of light emitting elements.

7. The lighting fixture of claim 1, further comprising one or more heat fins on said primary housing and in thermal contact with said plurality of light emitting elements, wherein said one or more heat fins dissipate at least some heat produced by said plurality of light emitting elements.

8. The lighting fixture of claim 1, wherein at least two of said plurality of light emitting elements are electrically interconnected.

9. The lighting fixture of claim 1, wherein all of said plurality of light emitting elements are electrically interconnected, so that the failure of any individual said plurality of light emitting elements does not affect any other said plurality of light emitting elements.

10. The lighting fixture of claim 1, wherein said plurality of light emitting elements are on a substrate.

11. The lighting fixture of claim 1, wherein said plurality of light emitting elements are light emitting diodes (LEDs).

12. The lighting fixture of claim 1, wherein said heat transfer device is a plate or column.

13. The lighting fixture of claim 1, wherein each individual said plurality of light emitting elements are spread apart from the other said plurality of light emitting elements.

14. The lighting fixture of claim 13, wherein spreading apart said plurality of light emitting elements facilitates the dissipation of heat from said plurality of light emitting elements.

15. The lighting fixture of claim 1, further comprising one or more secondary housings in thermal contact with said plurality of light emitting elements, wherein said one or more secondary housings dissipate at least some heat produced by said plurality of light emitting elements.

16. The lighting fixture of claim 15, wherein said heat transfer device is in thermal contact with said one or more secondary housings, such that said heat transfer device transmits at least some heat produced by said plurality of light emitting elements to said one or more secondary housings.

17. The lighting fixture of claim 15, wherein said one or more secondary housings include slots or openings to facilitate heat dissipation.

18. The lighting fixture of claim 15, wherein said one or more secondary housings overlap said primary housing to create the appearance of a singular housing.

19. The lighting fixture of claim 15, wherein at least one of said primary housing and said one or more secondary housings comprises a geometrical shape.

20. The lighting fixture of claim 15, wherein at least one of said heat transfer device, said primary housing, and said one or more secondary housings comprises one or more of the following materials:

aluminum, steel, zinc, copper, tin, ceramic, glass, or a thermally conductive plastic.

21. The lighting fixture of claim 1, further comprising a driver housing in thermal contact with said plurality of light emitting elements, wherein said driver housing dissipates at least some heat produced by said plurality of light emitting elements.

22. The lighting fixture of claim 21, wherein said heat transfer device is in thermal contact with said driver housing, such that said heat transfer device transmits at least some heat produced by said plurality of light emitting elements to said driver housing.

23. The lighting fixture of claim 21, wherein said driver housing is on said primary housing.

24. The lighting fixture of claim 21, wherein said driver housing includes slots or openings to facilitate heat dissipation.

25. The lighting fixture of claim 24, wherein said slots or openings in said driver housing allow at least some light from said plurality of light emitting elements to emit in a direction opposite the majority of light emitted from said plurality of light emitting elements.

26. A lighting fixture, comprising:

a plurality of light emitting elements;

a primary housing in thermal contact with said plurality of light emitting elements, wherein said primary housing dissipates at least some heat produced by said plurality of light emitting elements; and

one or more secondary housings in thermal contact with said plurality of light emitting elements, wherein said one or more secondary housings dissipate at least some heat produced by said plurality of light emitting elements, said one or more secondary housings comprising slots or openings, wherein said slots or openings in said one or more secondary housings allow at least some light from said plurality of light emitting elements to emit in a direction opposite the majority of light emitted from said plurality of light emitting elements.

27. A lighting fixture, comprising:

one or more light emitting elements;

a primary housing in thermal contact with said one or more light emitting elements, wherein said primary housing dissipates at least some heat produced by said one or more light emitting elements; and

one or more secondary housings in thermal contact with said one or more light emitting elements, wherein said one or more secondary housings dissipate at least some heat produced by said one or more light emitting elements, wherein at least one of said one or more secondary housings at least partially surrounds said primary housing;

wherein said primary housing includes slots or openings to facilitate heat dissipation, wherein said slots or openings in said primary housing allow at least some light from said one or more light emitting elements to emit in a direction opposite the majority of light emitted from said one or more light emitting elements.

28. A lighting fixture, comprising:

one or more light emitting elements;

a primary housing in thermal contact with said one or more light emitting elements, wherein said primary housing dissipates at least some heat produced by said one or more light emitting elements; and

one or more secondary housings in thermal contact with said one or more light emitting elements, wherein said one or more secondary housings dissipate at least some heat produced by said one or more light emitting elements, wherein at least one of said one or more secondary housings at least partially surrounds said primary housing;

wherein said one or more secondary housings include slots or openings to facilitate heat dissipation, wherein said slots or openings in said one or more secondary housings allow at least some light from said one or more light emitting elements to emit in a direction opposite the majority of light emitted from said one or more light emitting elements.

29. A lighting fixture, comprising:

one or more light emitting elements;

a primary housing in thermal contact with said one or more light emitting elements, wherein said primary housing dissipates at least some heat produced by said one or more light emitting elements;

one or more secondary housings in thermal contact with said one or more light emitting elements, wherein said one or more secondary housings dissipate at least some heat produced by said one or more light emitting elements, wherein at least one of said one or more secondary housings at least partially surrounds said primary housing; and

a driver housing in thermal contact with said one or more light emitting elements, wherein said driver housing dissipates at least some heat produced by said one or more light emitting elements;

wherein said driver housing includes slots or openings to facilitate heat dissipation, wherein said slots or openings in said driver housing allow at least some light from said one or more light emitting elements to emit in a direction opposite the majority of light emitted from said one or more light emitting elements.

30. A lighting fixture, comprising:

one or more light emitting elements;

a primary housing in thermal contact with said one or more light emitting elements, a portion of said primary housing extending a length in the same direction as the majority of light emitted from said fixture; and

a secondary housing in thermal contact with said one or more light emitting elements, said secondary housing defining an open end, wherein said secondary housing comprises a portion extending a length in the same direction as the majority of light emitted from said fixture and at least partially overlaps and surrounds less than all of said primary housing, such that the space between said primary housing and said secondary housing open end is unobstructed, wherein said portion of said primary housing extending a length in the same direction as the majority of light emitted from said fixture comprises a greater length than said portion of said secondary housing open end extending in the same direction as the majority of light emitted from said fixture, and wherein a shortest direct distance from a distal end of said primary housing to said one or more light emitting elements is greater than a shortest direct distance from a distal end of said secondary housing to said one or more light emitting elements.

31. The lighting fixture of claim 30, further comprising a lens over said one or more light emitting elements, wherein said portion of said primary housing extending a length in the same direction as the majority of light emitted from said fixture extends past and at least partially surrounds said lens.

32. The lighting fixture of claim 30, wherein said primary housing includes slots or openings to facilitate heat dissipation.

33. The lighting fixture of claim 30, wherein said secondary housing include slots or openings to facilitate heat dissipation.

34. The lighting fixture of claim 30, further comprising a light emitting elements holder on said one or more light emitting elements.

35. The lighting fixture of claim 30, further comprising a lens over said one or more light emitting elements.

36. The lighting fixture of claim 30, further comprising one or more heat fins on said primary housing and in thermal contact with said one or more light emitting elements, wherein said one or more heat fins dissipate at least some heat produced by said one or more light emitting elements.

37. The lighting fixture of claim 30, wherein at least two of said one or more light emitting elements are electrically interconnected.

38. The lighting fixture of claim 30, wherein all of said one or more light emitting elements are electrically interconnected, so that the failure of any individual said one or more light emitting elements does not affect any other said one or more light emitting elements.

39. The lighting fixture of claim 30, wherein said one or more light emitting elements are on a substrate.

40. The lighting fixture of claim 30, wherein said one or more light emitting elements are light emitting diodes (LEDs).

41. The lighting fixture of claim 30, wherein said secondary housing overlaps said primary housing to create the appearance of a singular housing.

42. The lighting fixture of claim 30, wherein at least one of said primary housing and said secondary housing comprises a geometrical shape.

43. The lighting fixture of claim 30, wherein each individual said one or more light emitting elements are spread apart from the other said one or more light emitting elements.

44. The lighting fixture of claim 43, wherein spreading apart said one or more light emitting elements facilitates the dissipation of heat from said one or more light emitting elements.

45. The lighting fixture of claim 30, further comprising a driver housing in thermal contact with said one or more light emitting elements, wherein said driver housing dissipates at least some heat produced by said one or more light emitting elements.

46. The lighting fixture of claim 45, wherein a heat transfer device is in thermal contact with said driver housing, such that said heat transfer device transmits at least some heat produced by said one or more light emitting elements to said driver housing.

47. The lighting fixture of claim 45, wherein said driver housing is on said primary housing.

48. The lighting fixture of claim 45, wherein said driver housing includes slots or openings to facilitate heat dissipation.

49. The lighting fixture of claim 30, further comprising a heat transfer device in thermal contact with said one or more light emitting elements, wherein said heat transfer device transmits at least some heat produced by said one or more light emitting elements.

50. The lighting fixture of claim 49, wherein said heat transfer device is in thermal contact with said primary housing, such that said heat transfer device transmits at least some heat produced by said one or more light emitting elements to said primary housing.

51. The lighting fixture of claim 49, wherein said heat transfer device is in thermal contact with said secondary housing, such that said heat transfer device transmits at least some heat produced by said one or more light emitting elements to said secondary housing.

52. The lighting fixture of claim 49, wherein said heat transfer device is a plate or column.

53. The lighting fixture of claim 49, wherein at least one of said heat transfer device, said primary housing, and said secondary housing comprises one or more of the following materials:

aluminum, steel, zinc, copper, tin, ceramic, glass, or a thermally conductive plastic.