Method and apparatus for solar panel protection and control system

• US 10,439,554 B2
• Filed: 06/08/2017
• Issued: 10/08/2019
• Est. Priority Date: 06/08/2017
• Status: Active Grant

• Current Assignee: Ron Gangemi
• Original Assignee: Ron Gangemi
• Inventors: Kotowski, Jeff, Cai, Charles, Gangemi, Ron
• Primary Examiner(s): Fleming, Fritz M
• Assistant Examiner(s): Dhillon, Jagdeep S
• Application Number:
  US15/616,927
• Publication Number:
  US 20180358924A1
• Time in Patent Office: 852 Days
• Field of Search: 307 80, 307 82, 307 83, 307 43
• CPC Class Codes: G05F 1/67 to the maximum power available from a generator, e.g. from solar cell
• CPC Class Codes: H02J 2300/26 involving maximum power point tracking control for photovoltaic sources maximum power point systems in particular G05F1/67
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02J 3/388 Islanding, i.e. disconnection of local power supply from the network
• CPC Class Codes: H02S 40/30 Electrical components
• CPC Class Codes: H02S 40/34 comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
• CPC Class Codes: H02S 50/00 Monitoring or testing of PV systems, e.g. load balancing or fault identification
• CPC Class Codes: H02S 50/10 Testing of PV devices, e.g. of PV modules or single PV cells testing of semiconductor devices during manufacturing H01L22/00
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

Embodiments disclosed herein describe a solar panel protection and control system. The system can bypass the solar panel under hazardous conditions or under command. The system can also help a solar panel array to reach its maximum power point in operation.

Claims

1. A solar panel protection and control system comprising:

a measurement block to measure the parameters of a solar panel;

a protection switch to connect or disconnect said solar panel to other solar panels, the measurement block positioned in series between the solar panel and the protection switch to enable the measurement block to measure the parameters of the solar panel even when the protection switch has disconnected the solar panel;

a bypass block to bypass said solar panel when said protection switch is disconnected;

a test block to measure the maximum power point of said solar panel using the Maximum Power Law, the test block configured to calculate the gradient of the voltage-current curve of the solar panel;

a communication block to communicate with an external control unit; and

a control block to control said measurement block, said protection switch, said test block, and said communication block, whereby said solar panel can be bypassed under predetermined situations or under command of said external control unit, the control block positioned in series between the solar panel and the protection switch to enable the control block to receive power from the solar panel even when the protection switch has disconnected the solar panel.

2. The solar panel protection and control system of claim 1 wherein:

said measurement block measures the temperature, voltage, current, or any combination of thereof of said solar panel, and said test block measures the maximum power point of said solar panel.

3. The solar panel protection and control system of claim 1 wherein:

said bypass block is a Schottky diode.

4. The solar panel protection and control system of claim 1 wherein:

said measurement block, said protection switch, said bypass block, said test block, said communication block and said control block are put inside the J-Box of said solar panel.

5. The solar panel protection and control system of claim 1 wherein:

said protection switch is a relay, a NMOS, a PMOS, a PNP BJT, a NPN BJT, a IGBT, a SCR, or any combination of thereof.

6. The solar panel protection and control system of claim 1 wherein:

said control block controls said protection switch to bypass said solar panel when at least one parameter of said solar panel measured by said measurement block equals a predetermined value, or when said control block is powered on for the first time, or when a turning-on command is not received for longer than a predetermined period of time during operation.

7. The solar panel protection and control system of claim 1 wherein:

said communication block has its unique address and communicates with said external control unite using DC power line communication, Wifi, Bluetooth or Zigbee communication method.

8. The solar panel protection and control system of claim 1 wherein:

said external control unit is a smart phone.

9. The solar panel protection and control system of claim 1 wherein:

said measurement block further comprises an arc fault detection block to detect an arc fault event by directly measuring the voltage of said solar panel, and checking if the voltage shows a predetermined arc fault signature.

10. The solar panel protection and control system of claim 1 wherein:

said external control unit monitors the operation of said solar panel by communicating with said communication block to get the parameters including but not limited to the voltage, current, temperature, arc fault and maximum power point of said solar panel.

11. The solar panel protection and control system of claim 1 wherein:

said external control unit can send command to said communication block to bypass said solar panel in predetermined situations including but not limited to fire, arc fault, overheating, shading, damage, installation or maintenance, and can send a turning-on command to turn on said solar panel.

12. The solar panel protection and control system of claim 1 wherein:

said test block measures the maximum power point of said solar panel in a predetermined low duty cycle to decrease the average heat dissipation of said test block.

13. The solar panel protection and control system of claim 1 wherein:

said external control unit monitors the maximum power point of each solar panel, determines the configuration with best maximum power point of a solar panel array composed by said solar panel, and configures said solar panel array accordingly by sending command to said communication block to bypass said underperforming solar panel, whereby said solar panel array nominally works at its best maximum power point.

14. The solar panel protection and control system of claim 13 wherein:

said external control unit monitors the maximum power point of each solar panel by commanding each of said test block to measure the maximum power point of its corresponding said solar panel at the same time, or in a sequence.

15. A solar panel protection and control system comprising:

a measurement block to measure the parameters of a solar panel;

a protection switch to connect or disconnect said solar panel to other solar panels, the measurement block positioned in series between the solar panel and the protection switch to enable the measurement block to measure the parameters of the solar panel even when the protection switch has disconnected the solar panel;

a bypass block to bypass said solar panel when said protection switch is disconnected;

a communication block to communicate with an external control unit; and

a control block to control said measurement block, said protection switch and said communication block, whereby said solar panel can be bypassed under predetermined situations or under command of said external control unit, the control block positioned in series between the solar panel and the protection switch to enable the control block to receive power from the solar panel even when the protection switch has disconnected the solar panel.

16. The solar panel protection and control system of claim 15 wherein:

said external control unit monitors the operation of said solar panel by communicating with said communication block to get the parameters including but not limited to the voltage, current, temperature, arc fault of said solar panel.

17. The solar panel protection and control system of claim 15 wherein:

said external control unit can send command to said communication block to bypass said solar panel in predetermined situations including but not limited to fire, arc fault, overheating, shading, damage, installation or maintenance, and can send a turning-on command to turn on said solar panel.

18. The solar panel protection and control system of claim 15 wherein:

said control block controls said protection switch to bypass said solar panel when at least one parameter of said solar panel measured by said measurement block equals a predetermined value.

19. The solar panel protection and control system of claim 15 wherein:

said external control unit monitors the voltage of each of said solar panel, sends command to said communication block to bypass its corresponding underperforming solar panel whose voltage is less than that of other said solar panel by more than a predetermined value, whereby a solar panel array composed by said solar panel can work at its best maximum power point.

20. A method to measure the maximum power point of a solar panel using the Maximum Power Law, the method comprising:

(a) decreasing the voltage of said solar panel by a predetermined value;

(b) measuring the voltage and current of said solar panel, and calculating the gradient of the voltage-current curve of said solar panel, the measuring being performed even when a protection switch has disconnected the solar panel;

(c) going back to step (a) if the measured gradient is less than the negative ratio of the current to voltage of said solar panel, otherwise going to step (d); and

(d) finishing the measurement, whereby said solar panel can output maximum power when working at the last measured voltage and current.

21. A method to achieve the maximum power point of a solar panel array formed by at least one solar panel, the method comprising:

(a) measuring the maximum power point of each of said solar panel using the Maximum Power Law, the measuring being performed even when a protection switch has disconnected the solar panel;

(b) calculating the total output power of said solar panel array for every possible configuration of said solar panel array;

(c) configuring said solar panel array to the configuration with the maximum output power; and

(d) repeating from step (a), whereby said solar panel array can work at the maximum power point.