Pick and put location verification utilizing RF received signal strength

• US 10,440,513 B2
• Filed: 09/26/2018
• Issued: 10/08/2019
• Est. Priority Date: 05/03/2017
• Status: Active Grant

• Current Assignee: Intermec (Honeywell International Inc.)
• Original Assignee: Intermec (Honeywell International Inc.)
• Inventors: Todeschini, Erik, Patel, Mehul
• Primary Examiner(s): Casillashernandez, Omar
• Application Number:
  US16/142,088
• Publication Number:
  US 20190028842A1
• Time in Patent Office: 377 Days
• Field of Search: 34053912, 3053912
• CPC Class Codes: G01S 5/02521 using a radio-map
• CPC Class Codes: G01S 5/0295 Proximity-based methods, e.g. position inferred from reception of particular signals
• CPC Class Codes: G01S 5/14 Determining absolute distances from a plurality of spaced points of known location
• CPC Class Codes: G06Q 10/08 Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: H04B 17/318 Received signal strength
• CPC Class Codes: H04L 2101/622 Layer-2 addresses, e.g. medium access control [MAC] addresses
• CPC Class Codes: H04W 4/023 using mutual or relative location information between multiple location based services [LBS] targets or of distance thresholds
• CPC Class Codes: H04W 4/025 using location based information parameters
• CPC Class Codes: H04W 4/80 Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
• CPC Class Codes: H04W 48/16 Discovering, processing access restriction or access information

Abstract

An inventory tracking system includes a plurality of emitters that each emit a wireless signal and are placed at known locations relative to a plurality of storage areas in a warehouse, including a first storage area for storage of a specified item. The system further includes a mobile device that travels with a material handler. The mobile device: receives a first wireless signal from a first emitter that is one of the plurality of emitters; calculates a first distance between the material handler and the first emitter based on the first wireless signal; determines that the material handler is located at a stocking location for the first storage area based on the first distance and the known location of the first emitter; and sends a notification indicating that the material handler is at the stocking location for the first storage area.

Claims

1. A method, comprising:

receiving, by a mobile device, a first wireless signal from a first emitter;

calculating, by the mobile device, a first distance between the mobile device and the first emitter based on the first wireless signal;

determining, by the mobile device, that the mobile device is located at a stocking location associated with a first storage area based on the first distance between the mobile device and the first emitter and a comparison of the first distance with a threshold distance, wherein the threshold distance is configurable based on a density of storage bins in the first storage area; and

sending a notification, by the mobile device indicating that the mobile device is at the stocking location for the first storage area in response to the determining that the mobile device is located at the stocking location.

2. The method of claim 1, wherein the mobile device determines that a material handler is located at the stocking location of the first storage area when the first distance is below the threshold distance, and determines that the material handler is located at the stocking location for a predetermined period of time before sending the notification.

3. The method of claim 1, wherein the mobile device calculates the first distance based on a received strength of the first wireless signal.

4. The method of claim 3, wherein the mobile device calculates the first distance based on a function of a calibrated transmission power and a

received signal strength indicator of the first wireless signal.

5. The method of claim 1, further comprises determining an identity of the first emitter based on the first wireless signal, and using the identity to determine the known location of the first emitter.

6. The method of claim 1, further comprising instructing a material handler to go to the stocking location for the first storage area prior to receiving the first wireless signal.

7. A method comprising:

receiving, at a mobile device that travels with a material handler, a first wireless signal from a first emitter of a plurality of emitters;

calculating, by the mobile device, a first distance between the material handler and the first emitter based on the first wireless signal;

determining, by the mobile device, that the material handler is located at a stocking location associated with a first storage area of a specified item based a comparison of the first distance with a threshold distance, wherein the threshold distance is configurable based on density of bins in the first storage area; and

sending, by the mobile device, a message indicating that the material handler is at the stocking location for the first storage area.

8. The method of claim 7, wherein the mobile device determines that the material handler is located at the stocking location for the first storage area when the first distance is below the threshold distance, and determines that the material handler is located at the stocking location for a predetermined period of time before sending the message.

9. The method of claim 8, further comprising receiving a second wireless signal from a second emitter that is one of the plurality of emitters, calculates a second distance to the second emitter based on the second wireless signal, and using the second distance and the known location of the second emitter to determine that the material handler is located at the stocking location for the first storage area.

10. The method of claim 9, further comprising determining that the material handler is located at the stocking location for the first storage area using multilateration.

11. The method of claim 10, further comprising receiving a third wireless signal from a third emitter that is one of the plurality of emitters, calculates a third distance to the third emitter based on the third wireless signal, and uses the third distance and the known location of the third emitter to determine that the material handler is located at the stocking location for the first storage area.

12. The method of claim 9, wherein the mobile device calculates the first distance based on a received strength of the first wireless signal.

13. The method of claim 7, wherein the mobile device calculates the first distance based on a function of a calibrated transmission power and a

received signal strength indicator of the first wireless signal.

14. The method of claim 9, wherein the mobile device calculates the first distance based on a time of flight of the first wireless signal.

15. The method of claim 7, further comprising determining an identity of the first emitter based on the first wireless signal, and using the identity to determine the known location of the first emitter.

16. The method of claim 15, wherein the mobile device determines the identity based on a MAC (media access control) address of the first emitter or based on a beacon ID of the first transmitter, obtained from the first wireless signal.

17. The method of claim 7, wherein the plurality of emitters are Bluetooth low-energy (BLE) beacons.

18. The method of claim 7, further comprising receiving, at a mobile device a message comprising an instruction to the material handler to remove a quantity of a specified item from the first storage area, or add a quantity of the specified item to the first storage area, the first storage area being for storage of the specified item.

19. A mobile device:

comprising an antenna; and

a processor configured to;

receive, from the antenna, a first wireless signal from a first emitter of a plurality of emitters;

calculate a first distance between the mobile device and the first emitter based on the first wireless signal;

determine that the mobile device is located at a stocking location associated with a first storage area based on the first distance between the mobile device and the first emitter, a known location of the first emitter and a comparison of the first distance with a threshold distance that is configurable based on a density of the storage bins in the first storage area; and

sending a notification, by the mobile device, indicating that the mobile device is at the stocking location for the first storage area in response to the determining that the mobile device is located at the stocking location.