Device for creating a void space in a living tissue, the device including a handle with a control knob that can be set regardless of the orientation of the handle

• US 10,441,295 B2
• Filed: 04/13/2016
• Issued: 10/15/2019
• Est. Priority Date: 10/15/2013
• Status: Active Grant

• Current Assignee: Stryker Corporation
• Original Assignee: Stryker Corporation
• Inventors: Brockman, Christopher Scott, Vangemert, Geoffrey James
• Primary Examiner(s): Bates, David W
• Application Number:
  US15/097,642
• Publication Number:
  US 20160228131A1
• Time in Patent Office: 1,280 Days
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/162 Chucks or tool parts which are to be held in a chuck
• CPC Class Codes: A61B 17/1622 Drill handpieces A61B17/1626, A61B17/1628 take precedence
• CPC Class Codes: A61B 17/1626 Control means; Display units
• CPC Class Codes: A61B 17/1631 Special drive shafts, e.g. flexible shafts A61B17/1642, A61B17/164 take precedence
• CPC Class Codes: A61B 17/1642 for producing a curved bore
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1697 specially adapted for wire insertion
• CPC Class Codes: A61B 17/320708 Curettes, e.g. hollow scraping instruments
• CPC Class Codes: A61B 17/3472 for bones, e.g. intraosseus injections
• CPC Class Codes: A61B 2017/00318 Steering mechanisms
• CPC Class Codes: A61B 2017/00389 Button or wheel for performing multiple functions, e.g. rotation of shaft and end effector
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable
• CPC Class Codes: A61B 2017/00867 shape memory effect
• CPC Class Codes: A61B 2090/062 penetration depth

Abstract

A device for creating a void space in living tissue includes a handle from which a shaft extends. A tip is moveably attached to the distal end of the shaft. The angular position of the tip is controlled by the rotation of a knob mounted to the handle. The knob is mounted to the handle to project beyond opposed side surfaces of the handle and a surface that bridge between the side surfaces.

Claims

1. A device for creating a cavity or a channel in bone, the device including:

a handle shaped to be held with a single hand, wherein said handle has opposed side surfaces, at least one bridge surface that extends between said side surfaces, and a notch that extends inwardly from said opposed side surfaces and said bridge surface, wherein said handle is formed to define a channel that extends between opposed proximal and distal ends of said handle;

a shaft movably coupled to said handle so as to be selectively extended and retracted, said shaft being straight and having a proximal end seated within said handle and a distal end located forward of said handle;

a flexible elbow at said distal end of said shaft and formed from a superelastic shape memory material configured to assume a curved shape;

a tip located forward of said flexible elbow and configured to create a void or channel in the bone against which said tip is pressed or pushed, wherein said tip is movable from a position in which a longitudinal axis of said tip is substantially in registration with a longitudinal axis of said shaft, and a position in which the longitudinal axis of said tip is angled relative to the longitudinal axis of said shaft; and

a control assembly operably coupled to said shaft and including a manually actuated knob that is rotatably mounted to said handle, and a drive member that is disposed in said channel and configured to engage said knob, wherein said handle and said drive member are collectively dimensioned so that said drive member can move proximally to distally through said channel with structural components of said handle preventing rotational movement of said drive member in said channel, wherein said control assembly is configured to, based on the rotation of said knob, result in the proximal to distal translational movement of said drive member in said channel and selectively extend said shaft relative to said handle such that a proximal-to-distal length of said device increases and a proximal portion of said shaft previously seated within said handle is exposed, and wherein, said knob being mounted to said handle so as be disposed in said notch of said handle so as to rotate in a plane that is static relative to the handle and said handle and said knob are collectively dimensioned so that a continuous arcuate section of said knob extends outwardly from both of said opposed side surfaces and said bridge surface of said handle.

2. The device of claim 1, wherein:

said handle includes opposed proximally directed and distally directed surfaces, said proximally and distally directed surfaces extending between said side surfaces of said handle; and

said notch is located between said proximally and distally directed surfaces of said handle.

3. The device of claim 1, wherein said handle and said knob are collectively dimensioned so that said continuous arcuate section of said knob extends outwardly from both of said opposed side surfaces of said handle and said bridge surface of said handle, and subtends an arc of at least 150°

.

4. The device of claim 1, wherein:

said control assembly includes at least one cable that extends from said handle through said shaft connected to said flexible elbow or said tip; and

said at least one cable is configured to selectively tension or slacken said at least one cable so that the selective tensioning/slackening of said at least one cable results in the selective flexure of said flexible elbow relative to said shaft.

5. The device of claim 4, wherein:

said flexible elbow has a shape that is bent so as to extend outwardly away from said shaft to define a bent state; and

wherein said at least one cable is a single cable, wherein the tensioning of said single cable results in the flexing of said flexible elbow from the bent state towards a straight state.

6. The device of claim 4, wherein:

wherein said at least one cable comprises at least two cables; and

said control assembly is configured to, based on the rotation of said knob, selectively tension one of said at least two cables so as to flex said flexible elbow.

7. The device of claim 1, wherein:

said handle includes top facing, proximally facing, and distal facing surfaces that bridge between said side surfaces;

said shaft extends from forward from said distal facing surface and said top facing surface; and

said knob, in addition to extending outwardly from said opposed side surfaces, extends outwardly from a portion of said top facing surface.

8. The device of claim 1, wherein said handle includes a distally facing surface, and a stem that extends forward from said distally facing surface, wherein said stem is dimensioned so that adjacent fingers of the single hand can be placed around opposed sides of said stem, and wherein said shaft extends forward from said stem.

9. A device for creating a cavity or a channel in bone, said device including:

a handle shaped to be held with a single hand;

a shaft movably coupled to said handle so as to be selectively extended and retracted relative to said handle, said shaft being straight and having a proximal end seated within said handle and a distal end located forward of said handle;

a flexible elbow at said distal end of said shaft and formed from a superelastic shape memory material;

a tip configured to create a void or channel in the bone, wherein said superelastic shape memory material is configured to flex said flexible elbow to move said tip radially away from a longitudinal axis of said shaft;

a control assembly operably coupled to said shaft and comprising a manually actuated knob that is rotatably mounted to said handle, wherein said control assembly is configured to, based on rotation of said manually actuated knob, selectively extend said shaft relative to said handle such that a proximal-to-distal length of said device increases and a proximal portion of said shaft previously seated within said handle is exposed from said handle; and

indicia disposed on said proximal portion of said shaft such that, as said shaft is selectively extended relative to said handle, said indicia are exposed to determine an extent of extension.

10. The device of claim 9, wherein said control assembly further comprises a drive member movably disposed within said handle and operably coupled to said manually actuated knob and said shaft, wherein said indicia are disposed on said shaft forward of said drive member.

11. The device of claim 9, wherein at least one of said indicia is initially disposed within said handle prior to selective extension of said shaft relative to said handle.

12. The device of claim 11, wherein said indicia are circular rings.

13. The device of claim 9, wherein said handle further comprises a handle base configured to be held between a thumb and fingers of the single hand, and a stem projecting distally forward from said handle base and arranged to be held between an adjacent pair of the fingers of the single hand.

14. The device of claim 13, wherein said stem defines an opening through which said shaft is selectively extended and retracted relative to said handle.

15. The device of claim 9, wherein said handle comprises a notch with said knob disposed within said notch and configured to rotate in a plane that is static relative to said handle, wherein said handle and said knob are collectively dimensioned so that a continuous arcuate section of said knob extends outwardly from said handle.

16. A device for creating a cavity or a channel in bone, said device including:

a handle shaped to be held with a single hand and comprising an opening;

a shaft movably coupled to said handle so as to be selectively extended and retracted through said opening in said handle, said shaft having a proximal end seated within said handle, and a distal end opposite said proximal end and located forward of said handle;

a tip located forward of said distal end of said shaft and configured to create a void or channel in the bone;

a control assembly connected to said shaft and comprising a manually actuated knob that is rotatably mounted to said handle and configured to selectively extend and retract said shaft relative to said handle, said knob being mounted to said handle so as to rotate in a plane that is static relative to said handle; and

indicia disposed on a proximal portion of said shaft near said proximal end such that, as said shaft is selectively extended relative to said handle, at least one of said indicia is exposed from within said handle to determine an extent of extension.

17. The device of claim 16, wherein said handle further comprises a handle base configured to be held between a thumb and fingers of the single hand, and a stem projecting distally forward from said handle base and defining said opening with said stem arranged to be held between an adjacent pair of the fingers.

18. The device of claim 17, wherein at least one of said indicia is initially disposed within said stem of said handle prior to selective extension of said shaft relative to said handle.