Protective case for an auto-injector

• US 10,441,714 B2
• Filed: 10/05/2018
• Issued: 10/15/2019
• Est. Priority Date: 10/05/2017
• Status: Active Grant

• Current Assignee: Pirouette Medical Incorporated
• Original Assignee: Pirouette Medical LLC
• Inventors: Kapas, Elijah, Kane, Matthew, Cullinane, Conor
• Primary Examiner(s): Nash, Brian D
• Application Number:
  US16/152,934
• Publication Number:
  US 20190105442A1
• Time in Patent Office: 375 Days
• CPC Class Codes: A47J 41/02 Vacuum-jacket vessels, e.g. vacuum bottles
• CPC Class Codes: A61M 2005/14252 with needle insertion means
• CPC Class Codes: A61M 2005/1426 with means for preventing access to the needle after use
• CPC Class Codes: A61M 2005/2006 Having specific accessories
• CPC Class Codes: A61M 2209/06 Packaging for specific medical equipment
• CPC Class Codes: A61M 5/002 Packages specially adapted therefor, e.g. for syringes or needles, kits for diabetics needle protection, e.g. caps, A61M5/3202; for sharps A61B50/3001
• CPC Class Codes: A61M 5/14248 of the skin patch type
• CPC Class Codes: A61M 5/20 Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically A61M5/142 , A61M5/46 take precedence; hypodermic projectiles F42B12/54
• CPC Class Codes: A61M 5/3287 Accessories for bringing the needle into the body; Automatic needle insertion A61M5/20, A61M5/31525 take precedence

Abstract

The application describes a protective case for an auto-injector. The medicament contained within these auto-injectors can be susceptible to degradation due to exposure to extreme temperatures and light. Thus, one embodiment of the protective case reduces the rate of heat transfer between the internal storage compartment of the case and the external atmosphere by including particularly configured vacuum chambers. Additionally, as auto-injectors become smaller, portability can be desirable. Thus, another embodiment of the protective case includes low-profile cases that allow the user to keep the auto-injector with them, e.g., by attaching the case to a common everyday item.

Claims

1. A protective case for enclosing a compact auto-injector used for delivering a medicament dose, the protective case comprising:

a lower portion comprising;

a double wall forming a void therebetween that forms a sealed lower vacuum chamber; and

a lower sidewall flange, wherein the lower vacuum chamber extends within at least a portion of the lower sidewall flange; and

a mating upper portion comprising;

a double wall forming a void therebetween that forms a sealed upper vacuum chamber; and

an upper sidewall flange, wherein the upper vacuum chamber extends within at least a portion of the upper sidewall flange;

such that when the lower portion and the upper portion are mated, the lower and upper sidewall flanges overlap to form a substantially sealed thermally isolated interior cavity for receiving the auto-injector.

2. The protective case of claim 1, wherein the case is substantially symmetrical about a horizontal plane.

3. The protective case of claim 1, wherein the case is substantially uniform about a central vertical axis.

4. The protective case of claim 1, wherein a pressure in each of the lower vacuum chamber and the upper vacuum chamber is less than about 0.1 torr.

5. The protective case of claim 1, wherein the lower portion and the upper portion are disk-shaped.

6. The protective case of claim 1, wherein the lower sidewall flange and the upper sidewall flange overlap at least one of axially, radially, and circumferentially.

7. The protective case of claim 1, wherein the lower sidewall flange and the upper sidewall flange overlap axially, radially, and circumferentially.

8. The protective case of claim 1, wherein mating surfaces of the lower sidewall flange and the upper sidewall flange at least one of (i) form a threaded interface or (ii) are sized to maintain a sliding interference fit.

9. The protective case of claim 1, further comprising at least one of a lower insulating ring disposed about an interior perimeter of the lower sidewall flange and an upper insulating ring disposed about an interior perimeter of the upper sidewall flange.

10. The protective case of claim 9, wherein the insulating ring comprises a material selected from the group consisting of a closed cell polymer foam, an open cell polymer foam, rubber, TP, TPE, and combinations thereof.

11. The protective case of claim 1, further comprising at least one of a lower stabilizing element disposed within the lower portion and an upper stabilizing element disposed within the upper portion to support the auto-injector when disposed in the interior cavity.

12. The protective case of claim 11, wherein the stabilizing element comprises a material selected from the group consisting of a closed cell polymer foam, an open cell polymer foam, rubber, TP, TPE, and combinations thereof.

13. The protective case of claim 1, wherein the protective case comprises a material selected from the group consisting of metal, polymer, a composite material, a ceramic, and combinations thereof.

14. The protective case of claim 1, further comprising an attachment device to facilitate a user carrying the case.

15. The protective case of claim 14, wherein the attachment device comprises an element selected from the group consisting of an adjustable elastic strap, a non-elastic strap, a wrist strap, a wrist band, a clip, a tether, a necklace, a pin, a clamp, a mount, a tab forming an eyelet, an adhesive layer, a hand grip surface, and combinations thereof.

16. The protective case of claim 1, further characterized by an absence of active thermal control of the interior cavity.

17. The protective case of claim 1, wherein, when the lower portion and the upper portion are mated, the substantially sealed thermally isolated interior cavity is at least one of substantially watertight and substantially water resistant.

18. The protective case of claim 1, further comprising an external surface selected from the group consisting of a coating, an embossed surface, a ribbed surface, a grip, and combinations thereof.

19. The protective case of claim 1, further comprising a reflective coating disposed on an interior surface of the lower vacuum chamber and the upper vacuum chamber.

20. The protective case of claim 1, wherein the interior cavity is adapted to receive multiple autoinjectors.

21. The apparatus of claim 1, wherein the protective case forms a second cavity for receiving a second device.

22. The apparatus of claim 21, wherein the second device is selected from the group consisting of a cell phone and a second auto-injector device.

23. The apparatus of claim 1, wherein the interior cavity circumscribes at least a portion of the auto-injector device.

24. A method of thermally isolating a compact auto-injector containing a medicament dose from ambient environmental temperatures, the method comprising the steps of:

providing a protective case comprising;

a lower portion comprising;

a double wall forming a void therebetween that forms a sealed lower vacuum chamber; and

a lower sidewall flange, wherein the lower vacuum chamber extends within at least a portion of the lower sidewall flange; and

a mating upper portion comprising;

a double wall forming a void therebetween that forms a sealed upper vacuum chamber; and

an upper sidewall flange, wherein the upper vacuum chamber extends within at least a portion of the upper sidewall flange;

placing the auto-injector into an interior cavity portion formed by at least one of the lower portion and the upper portion; and

mating the lower and upper sidewall flanges in overlapping relation to form a substantially sealed thermally isolated interior cavity for the auto-injector.

25. The method of claim 24, further comprising the step of providing an attachment device to associate the protective case with a user.

26. The method of claim 25, wherein the attachment device comprises an element selected from the group consisting of an adjustable elastic strap, a non-elastic strap, a wrist strap, a wrist band, a clip, a tether, a necklace, a pin, a clamp, a mount, a tab forming an eyelet, an adhesive layer, a hand grip surface, and combinations thereof.

27. The method of claim 24, further characterized by an absence of actively thermally controlling the interior cavity.

28. The method of claim 24, wherein the protective case forms a second cavity for receiving a second device.

29. The method of claim 28, wherein the second device is selected from the group consisting of a cell phone and a second auto-injector device.

30. The method of claim 24, wherein the interior cavity circumscribes at least a portion of the auto-injector device.