Single stream of air for separating mixed waste stream into three fractions

• US 10,441,977 B2
• Filed: 06/02/2017
• Issued: 10/15/2019
• Est. Priority Date: 06/02/2017
• Status: Active Grant

• Current Assignee: Ragnar Original Innovation, Inc. (Tigercat International Incorporated), Tigercat Industries Incorporated (Tigercat International Incorporated)
• Original Assignee: Tigercat Industries Incorporated (Tigercat International Incorporated)
• Inventors: Skinner, Matthew J.
• Primary Examiner(s): Rodriguez, Joseph C
• Assistant Examiner(s): Kumar, Kalyanavenkateshware
• Application Number:
  US15/611,977
• Publication Number:
  US 20180345322A1
• Time in Patent Office: 865 Days
• CPC Class Codes: B07B 1/10 Screens in the form of endless moving bands
• CPC Class Codes: B07B 1/22 Revolving drums
• CPC Class Codes: B07B 1/524 the brushes being rotating
• CPC Class Codes: B07B 13/003 Separation of articles by differences in their geometrical form or by difference in their physical properties, e.g. elasticity, compressibility, hardness
• CPC Class Codes: B07B 13/16 Feed or discharge arrangements
• CPC Class Codes: B07B 4/02 while the mixtures fall
• CPC Class Codes: B07B 7/01 using gravity
• CPC Class Codes: B07B 7/06 by impingement against sieves
• CPC Class Codes: B07B 9/02 Combinations of similar or different apparatus for separating solids from solids using gas currents
• CPC Class Codes: B08B 1/32 using rotary cleaning members
• CPC Class Codes: Y02W 30/52 Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
• CPC Class Codes: Y02W 30/62 Plastics recycling; Rubber recycling

Abstract

Separation and classification equipment for separating a mixed waste stream into first, second and third fractions. The equipment comprises a feeding member for feeding the waste stream toward a gap and a blower for discharging a stream of air for mixing with the waste stream, as the waste stream falls through the gap. The first fraction falls through the stream of air and collects in a first collection area while the stream of air carries away the second and the third fractions. A rotatable permeable member is arranged to permit the stream of air to pass therethrough and thereby force and retain the third fraction against a surface of the rotatable permeable member and be conveyed, by the rotatable permeable member, toward a third collection area while the second fraction tends to separate, from the rotatable permeable member and the third fraction, and collect in a separate second collection area.

Claims

1. A separation and classification equipment for separating a mixed waste stream into a heavier weight first fraction, a lightweight second fraction, and a super lightweight third fraction, the separation and classification equipment comprising:

a first section and a second section;

an inlet for feeding the mixed waste stream toward a gap located in the first section of the separation and classification equipment;

a blower for discharging an stream of air at the mixed waste stream, as the mixed waste stream falls through the gap located in the first section and separating the lightweight second fraction and the super lightweight third fraction from the heavier weight first fraction such that the heavier weight first fraction falls through the stream of air and collects in a heavier weight first collection area while the stream of air carries the lightweight second fraction and the super lightweight third fraction away from the gap and toward the second section of the separation and classification equipment; and

a rotatable permeable member being arranged in the second section of the separation and classification equipment, the rotatable permeable member permitting the stream of air from the blower to pass therethrough such that, as the stream of air passes through the rotatable permeable member, the super lightweight third fraction tends to be forced against and retained by a surface of the rotatable permeable member and be conveyed, by the rotatable permeable member, toward a super lightweight third collection area while the lightweight fraction separates, from both the rotatable permeable member and the super lightweight third fraction, and collects in a separate lightweight second collection area; and

at least a portion of the stream of air, which passes through the rotatable permeable member, being returned back to an inlet of the blower, via an air return conduit, for a further pass through the separation and classification equipment.

2. The separation and classification equipment according to claim 1, wherein the rotatable permeable member comprises a perforated or permeable belt or screen which is arranged substantially normal to a flow of the stream of air from the blower and is sufficiently permeable so as to permit the stream of air from the blower to pass therethrough but is sufficiently impermeable with respect to both the super lightweight third fraction and the lightweight second fraction.

3. The separation and classification equipment according to claim 1, wherein an endless feed conveyor or belt is located adjacent the inlet of the separation and classification equipment, and the feed conveyor or belt facilitates conveying a substantially continuous supply of the mixed waste material into the separation and classification equipment for classification and the blower generates a negative pressure for the rotatable permeable member so that the stream of air passes through the rotatable permeable member and the super lightweight third fraction is forced against and retained by a surface of the rotatable permeable member.

4. The separation and classification equipment according to claim 3, wherein a controller facilitates adjusting or varying a rotational speed of the feed conveyor or belt.

5. The separation and classification equipment according to claim 3, wherein the gap is defined between a discharge end of the feed conveyor or belt and a rotating diverter which is spaced therefrom, and a size of the gap is adjustable by adjusting a position of at least one of the discharge end of the feed conveyor or belt and a rotating diverter.

6. The separation and classification equipment according to claim 5, wherein the blower is located so as to blow a stream of air through the gap, between the discharge end of the feed conveyor or belt and the rotating diverter in a vertically inclined direction which forms an angle of about 40 degree to 80 with respect to a longitudinal axis A defined by the separation and classification equipment.

7. The separation and classification equipment according to claim 6, wherein as the mixed waste material falls into the gap and contacts/interacts with the stream of air supplied by the blower, the super lightweight third fraction and the lightweight second fraction both intermix with and are carried away from the gap, by the stream of air, while the heavier weight faction falls through the gap and the stream of air toward the heavier weight first collection area.

8. The separation and classification equipment according to claim 5, wherein a passageway interconnects the first section with the second section of the separation and classification equipment and the stream of air, along with the intermixed super lightweight third fraction and the lightweight second or fraction, flows around the rotating diverter through the passageway into the second section of the separation and classification equipment.

9. The separation and classification equipment according to claim 2, wherein the perforated belt or screen is supported by at least three pulleys and a curved member, and a position of at least one of the three pulleys is adjustable for adjusting an angle formed by the perforated belt or screen with respect to a longitudinal axis defined by the separation and classification equipment.

10. The separation and classification equipment according to claim 9, wherein the curved member is attached to a housing of the separation and classification equipment and the perforated belt or screen is driven around the curved member to facilitate transporting the super lightweight third fraction toward the super lightweight third collection area.

11. The separation and classification equipment according to claim 10, wherein a controller facilitates adjusting or varying a rotational speed the perforated belt or screen.

12. The separation and classification equipment according to claim 2, wherein the stream of air, after passing through the perforated or permeable belt or screen, flows into at least one air stream inlet located in the second section of the separation and classification equipment which is connected to the return conduit which facilitates supplying recycled air to the inlet of the blower for subsequent pass through the separation and classification equipment, and

an air filter is provided, along the air return conduit, for filtering the recycled air prior to returning and supplying the recycled air to the inlet of the blower for a subsequent pass through the separation and classification equipment.

13. The separation and classification equipment according to claim 2, wherein a plurality of seals, supported by a housing, seal against the perforated or permeable belt or screen to minimize air which is permitted to escape or flow into the second section of the separation and classification equipment.

14. The separation and classification equipment according to claim 2, wherein a wire brush roller is located adjacent a portion of an exterior surface of the perforated or permeable belt or screen for removing any residual super lightweight third fraction which remains adhered or stuck thereto.

15. The separation and classification equipment according to claim 5, wherein an endless settling conveyor belt extends between the rotating diverter and a settling conveyor belt head pulley which is accommodated within the second section, and the stream of air, the super lightweight third fraction and the lightweight second fraction, upon entering the second section, generally flow substantially parallel to both a top surface of the settling conveyor belt and a longitudinal axis defined by the separation and classification equipment.

16. The separation and classification equipment according to claim 15, wherein the rotatable permeable member comprises a rotating perforated or permeable drum which is a generally hollow roller which permits air to flow therethrough from one exterior surface into an interior of the rotating perforated or permeable drum and exit from an opposed exterior surface of the rotating perforated or permeable drum, and the rotating perforated or permeable drum is located adjacent a discharge end of the settling conveyor belt for receiving the super lightweight third fraction and the lightweight second fraction being discharged from the discharge end of the settling conveyor belt.

17. The separation and classification equipment according to claim 16, wherein the perforated or permeable drum is located between the second section and the super lightweight chamber, and the inlet of the blower draws air from the super lightweight chamber so as to create a vacuum therein, and this vacuum induces air to flow from the second section, through the rotating perforated or permeable drum, and into the super lightweight chamber, and as the air flows through the rotating perforated or permeable drum, such air flow causes the super lightweight third fraction to be retained against an exterior surface of the rotating perforated or permeable drum and be transported, by the rotating perforated or permeable drum, into the super lightweight chamber for collection by the super lightweight third collection area.

18. The separation and classification equipment according to claim 15, wherein a transverse cross sectional area of the second section of the separation and classification equipment gradually increases in size such that as the stream of air, the super lightweight third fraction and the lightweight second fraction enter the second section, a speed of the stream of air, a speed of the super lightweight third fraction and a speed of the lightweight second fraction all gradually decrease to facilitate settling of both the lightweight second fraction and the super lightweight third fraction on the settling conveyor belt.

19. The separation and classification equipment according to claim 1, wherein a feed shoot is provided for feeding the mixed waste material to the gap, and the feed shoot is vibrated by a vibrator to assist with feeding of the mixed waste material to the gap;

and

a lightweight material shoot is provided for directing the lightweight material second fraction toward the lightweight second collection area.

20. A method of separating a mixed waste stream into a heavier weight first fraction, a lightweight second fraction, and a super lightweight third fraction, using separation and classification equipment, the method comprising:

dividing the separation and classification into a first section and a second section;

feeding the mixed waste stream through an inlet toward a gap located in the first section of the separation and classification equipment;

discharging an stream of air at the mixed waste stream, via a blower, as the mixed waste stream falls through the gap located in the first section;

separating the lightweight second fraction and the super lightweight third fraction from the heavier weight first fraction by permitting the heavier weight first fraction to fall through the stream of air;

collecting the heavier weight first fraction in a heavier weight first collection area while carrying away from the gap, via the stream of air, the lightweight second fraction and the super lightweight third fraction toward the second section of the separation and classification equipment;

arranging a rotatable permeable member in the second section of the separation and classification equipment, and the rotatable permeable member permitting the stream of air from the blower to pass therethrough such that, as the stream of air passes through the rotatable permeable member, the super lightweight third fraction is retained by a surface of the rotatable permeable member and conveyed, by the rotatable permeable member, toward a super lightweight third collection area while the lightweight fraction separates, from both the rotatable permeable member and the super lightweight third fraction, and collects in a separate lightweight second collection area; and

returning at least a portion of the stream of air, which passes through the rotatable permeable member, back to an inlet of the blower, via an air return conduit, for a further pass through the separation and classification equipment.