Air spring standing piston bearing

• US 10,442,266 B2
• Filed: 12/05/2016
• Issued: 10/15/2019
• Est. Priority Date: 12/05/2016
• Status: Active Grant

• Current Assignee: Continental Automotive Systems, Inc. (Continental AG)
• Original Assignee: Continental Automotive Systems, Inc. (Continental AG)
• Inventors: Pniewski, Garrett Mark, Jerisk, Joseph G
• Primary Examiner(s): Irvin, Thomas W
• Application Number:
  US15/368,938
• Publication Number:
  US 20180154724A1
• Time in Patent Office: 1,044 Days
• Field of Search: 267 6419, 267 6421, 267 6423, 267 6424, 267 6427
• CPC Class Codes: B60G 11/27 wherein the fluid is a gas
• CPC Class Codes: B60G 13/08 hydraulic
• CPC Class Codes: B60G 15/12 and fluid damper
• CPC Class Codes: B60G 2202/152 Pneumatic spring
• CPC Class Codes: B60G 2204/1262 on a damper
• CPC Class Codes: B60G 2204/418 Bearings, e.g. ball or roller bearings
• CPC Class Codes: F16F 2230/0005 Attachment, e.g. to facilitate mounting onto confer adjustability
• CPC Class Codes: F16F 2230/0023 protective
• CPC Class Codes: F16F 9/0454 characterised by the assembling method or by the mounting arrangement, e.g. mounting of the membrane F16F9/0409, F16F9/0445 take precedence
• CPC Class Codes: F16F 9/084 comprising a gas spring contained within a flexible wall, the wall not being in contact with the damping fluid, i.e. mounted externally on the damper cylinder

Abstract

An air spring assembly for a vehicle having a damper body decoupled from a piston, allowing the damper to rotate freely without inducing torsion into the piston. The air spring assembly includes a damper body, where part of the damper body is disposed in a piston, and a decoupling mechanism connected to the damper body. The decoupling mechanism allows for rotation of the damper body relative to the piston, preventing torsion from being transferred from the damper body to the piston. The decoupling mechanism includes an adapter ring connected to the damper body, and a rotatable machine element surrounding the damper body. The adapter ring is surrounded part of the piston, and the rotatable machine element is adjacent the adapter ring. The inner wall of the piston is in contact with the rotatable machine element, such that the rotatable machine element facilitates relative rotation between the piston and damper body.

Claims

1. A apparatus comprising:

an air spring assembly, including;

a damper body including an outer flange portion;

a piston, a portion of the damper body disposed in the piston, the piston including an outer flange ring, wherein the outer flange ring seats on and contacts the outer flange portion of the damper body; and

a decoupling mechanism connected to the damper body, a portion of the piston surrounding the decoupling mechanism, the decoupling mechanism including an adapter ring attached to the damper body, the adapter ring supporting a seal and a rotatable machine element in a radial space between the adaptor ring and the piston;

wherein the decoupling mechanism allows for rotation of the damper body relative to the piston, preventing torsion from being transferred from the damper body to the piston.

2. The apparatus of claim 1, wherein the adapter ring is surrounded by a portion of the piston.

3. The apparatus of claim 2, the adapter ring further comprising:

a lower flange portion;

an upper flange portion;

a groove disposed between the upper flange portion and the lower flange portion; and

the seal disposed in the groove;

wherein the piston surrounds the lower flange portion and the upper flange portion such that the seal is in contact with the inner wall of the piston.

4. The apparatus of claim 2, wherein the inner wall of the piston is in contact with the rotatable machine element, such that the rotatable machine element facilitates relative rotation between the piston and the damper body.

5. The apparatus of claim 2, the rotatable machine element being one selected from the group consisting of a ball bearing, a needle bearing, and a bushing.

6. The apparatus of claim 2, wherein the rotatable machine element is disposed between an inner race and an outer race, with the inner race including a first wall portion in contact with an inner flange of the adaptor ring and a second wall portion in contact with an upper flange portion of the adaptor ring and an inner surface of the piston.

7. The apparatus of claim 1,

wherein outer flange ring rotates relative to the outer flange portion as the damper rotates relative to the piston.

8. The apparatus of claim 1, including a bellow coupled to a top cap and to the piston to a volume that changes as the piston and damper body move, wherein the seal prevents air from the volume from flowing between an inner surface of the piston and the adapter ring and the rotatable machine element is disposed within the volume sealed by the seal.

9. The apparatus of claim 1, including a bellows attached to a top cap at one end and to the piston at another end, wherein the top cap, bellows and piston define a volume that changes responsive to movement of the damper body and a guide tube surrounds the bellows and is attached to the top cap.

10. A decoupling mechanism for an air spring assembly, comprising:

an adaptor ring including at least one flange portion being part of the decoupling mechanism;

a piston having an inner wall and an outer flange ring, the piston being part of the air spring assembly, the decoupling mechanism being disposed in the piston such that the piston circumscribes the adaptor ring and the at least one flange portion, and the at least one flange portion is in contact with the inner wall;

a seal supported on the adaptor ring adjacent the at least one flange portion, the seal being part of the decoupling mechanism, the seal being in contact with the inner wall and the adaptor ring to prevent air from leaking out of the piston; and

a damper body including an outer flange portion connected to and surrounding the damper body, the damper body being part of the air spring assembly, wherein the outer flange ring of the piston seats on contacts outer flange portion; and

a rotatable machine element supported between the adaptor ring and the inner wall of the piston that supports relative rotation between the damper body and the piston;

wherein the piston rotates relative to the adaptor ring and the seal as the piston rotates relative to the damper body.

11. The decoupling mechanism of claim 10, the at least one flange portion further comprising:

an upper flange portion; and

a lower flange portion;

wherein the seal is disposed between the upper flange portion and the lower flange portion.

12. The decoupling mechanism of claim 11, further comprising a groove disposed between the upper flange portion and the lower flange portion, wherein the seal is disposed in the groove.

13. The decoupling mechanism of claim 10, wherein the rotatable machine element surrounds the damper body and is adjacent the at least one flange portion.

14. The decoupling mechanism of claim 13, wherein the inner wall of the piston is in contact with the rotatable machine element, such that the rotatable machine element facilitates relative rotation between the piston and the damper body.

15. The decoupling mechanism of claim 13, the rotatable machine element being one selected from the group consisting of a ball bearing, a needle bearing, and a bushing.

16. The decoupling mechanism of claim 10, wherein the rotatable machine element is disposed between an inner race and an outer race, with the inner race including a first wall portion in contact with an inner flange and a second wall portion in contact with an upper flange portion and an inner surface of the piston.