Energy-absorbing knee bolster

• US 10,442,384 B2
• Filed: 04/12/2017
• Issued: 10/15/2019
• Est. Priority Date: 04/12/2017
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Faruque, Mohammad Omar, McCoy, Robert William, Cheng, James Chih, Barbat, Saeed David
• Primary Examiner(s): Gooden, Jr., Barry
• Application Number:
  US15/485,814
• Publication Number:
  US 20180297546A1
• Time in Patent Office: 916 Days
• CPC Class Codes: B60R 2021/0051 Knees
• CPC Class Codes: B60R 2021/0273 automatically movable to an operative position, e.g. in case of collision or impending collision
• CPC Class Codes: B60R 2021/0407 using gas or liquid as energy absorbing means
• CPC Class Codes: B60R 21/04 Padded linings for the vehicle interior ; Energy absorbing structures associated with padded or non-padded linings
• CPC Class Codes: B60R 21/045 associated with the instrument panel or dashboard

Abstract

A vehicle component may include a crossbeam, a cylinder, a piston, a panel, and a heterogeneous mixture. The cylinder has a chamber and is fixed relative to the crossbeam. The piston is linearly movable in the chamber. The panel is fixed relative to the piston. The heterogeneous mixture is enclosed by the piston in the chamber. The heterogeneous mixture includes hydrophobic nanoporous particles and a liquid.

Claims

1. A vehicle component comprising:

a crossbeam;

a cylinder having a chamber and fixed relative to the crossbeam;

a piston linearly movable in the chamber;

a panel fixed relative to the piston; and

a heterogeneous mixture enclosed by the piston in the chamber, the heterogeneous mixture including hydrophobic nanoporous particles and a liquid;

wherein the cylinder has an orifice between the chamber and a space outside the cylinder; and

the orifice allows the liquid in the chamber to exit the chamber through the orifice when the liquid is above a fixed pressure threshold and blocks the liquid in the chamber from exiting the chamber when the liquid is below the fixed pressure threshold.

2. The vehicle component of claim 1, wherein the heterogeneous mixture is a colloid of hydrophobic nanoporous particles in a liquid.

3. The vehicle component of claim 1, wherein the cylinder is attached to the crossbeam.

4. The vehicle component of claim 1, further comprising an instrument-panel cover fixed relative to the crossbeam, wherein the cylinder is disposed below the instrument-panel cover.

5. The vehicle component of claim 1, further comprising a seat, wherein the panel is disposed between the piston and the seat.

6. The vehicle component of claim 1, wherein the panel is attached to the piston.

7. The vehicle component of claim 1, wherein the fixed pressure threshold is greater than a pressure required to compress the heterogeneous mixture to half of an original volume of the heterogeneous mixture.

8. The vehicle component of claim 1, wherein the cylinder has a tube and a wall at an end of the tube, and the orifice is in the wall.

9. The vehicle component of claim 1, wherein the particles have nanopores, and the piston is movable from a first position in which the nanopores are substantially filled with air to a second position in which the nanopores are substantially filled with the liquid.

10. The vehicle component of claim 9, wherein a volume of the heterogeneous mixture when the piston is in the second position is at most half of a volume of the heterogeneous mixture when the piston is in the first position.

11. The vehicle component of claim 1, wherein the particles are formed of silica.

12. The vehicle component of claim 11, wherein the particles have a hydrophobic surface treatment.