Self-propelled pavement material placing machine and methods for backfilling micro-trenches

• US 10,443,211 B2
• Filed: 04/30/2018
• Issued: 10/15/2019
• Est. Priority Date: 04/28/2017
• Status: Active Grant

• Current Assignee: J&P Invesco, LLC
• Original Assignee: Mk1 Construction Services LLC
• Inventors: Karam, Paul A., Medina, Carlos, Peters, Stanley R., Zuniga, David S.
• Primary Examiner(s): Addie, Raymond W
• Application Number:
  US15/967,124
• Publication Number:
  US 20180313059A1
• Time in Patent Office: 533 Days
• Field of Search: 404101-110, 404117, 405271
• CPC Class Codes: E01C 19/266 fitted to vehicles, road-construction or earth-moving machinery, e.g. auxiliary roll readily movable to operative position E01C19/268, E01C19/4806, E01C19/488, E01C19/52, E01C21/00, E01C23/065 take precedence; provided with means for facilitating transport; Means for transporting rollers; Arrangements or attachments for converting vehicles into rollers, e.g. rolling sleeves for wheels
• CPC Class Codes: E01C 23/0966 for filling or priming, with or without working the surface of the filling or applying particulate material thereto, e.g. for filling the joints of stone-sett paving E01C23/096, E01C23/0993 take precedence
• CPC Class Codes: E02F 3/967 of compacting-type tools compacting tools in combination with special-purpose dredges or soil-shifting machines E02F5/30
• CPC Class Codes: E02F 5/12 with equipment for back-filling trenches or ditches
• CPC Class Codes: E02F 5/226 with means for processing the soil, e.g. screening belts, separators; Padding machines

Abstract

A machine for backfilling pavement material into a trench defined within a pavement surface includes a frame defining a longitudinal axis and having at least one wheel. The frame being configured to move along the pavement surface. A hopper supported on the frame and including an inlet opening configured to receive pavement material and an outlet opening configured to discharge pavement material into the trench. The machine also includes a compactor supported on the frame and aligned with the hopper along the longitudinal axis. The compactor is configured to compact the discharged pavement material within the trench.

Claims

1. A machine for backfilling pavement material into a trench defined within a pavement surface, the machine comprising:

a frame defining a longitudinal axis and comprising at least one wheel, wherein the frame is configured to move along the pavement surface and the longitudinal axis extends substantially along a direction of the trench;

a hopper supported on the frame, wherein the hopper comprises an inlet opening configured to receive pavement material and an outlet opening configured to discharge pavement material into the trench;

a paddle assembly disposed at least partially within the hopper and proximate the outlet opening, wherein the paddle assembly comprises a rotatable shaft and a disk coupled to the shaft, and wherein the disk is substantially parallel to the longitudinal axis; and

a compactor supported on the frame and aligned with the hopper along the longitudinal axis, wherein the compactor is configured to compact the discharged pavement material within the trench.

2. The machine of claim 1, wherein the paddle assembly is configured to agitate the pavement material and/or place the pavement material into the trench.

3. The machine of claim 1, further comprising at least one auger disposed at least partially within the hopper, wherein the at least one auger is configured to channel the pavement material towards the outlet opening.

4. The machine of claim 1, wherein the compactor comprises at least one of a vibrating compactor and a hydraulic plate compactor.

5. The machine of claim 1, wherein the hopper is adjustable relative to the frame so that the outlet opening is selectively positionable in height over the trench.

6. The machine of claim 1, wherein the outlet opening extends along the longitudinal axis and comprises a downstream end, and wherein a cover at least partially surrounds the downstream end for directing the discharged pavement material into the trench.

7. The machine of claim 1, wherein the disk comprises a plurality of circumferentially spaced teeth positioned at least partially within the outlet opening.

8. The machine of claim 7, wherein the disk at least partially extends into the trench when the hopper is above the trench, and wherein the disk is configured to at least partially compact the pavement material within the trench.

9. The machine of claim 7, further comprising a motor coupled to the shaft and configured to rotate the shaft, wherein the shaft defines a rotational axis that is substantially orthogonal to the longitudinal axis.

10. The machine of claim 1, wherein the compactor comprises a weighted wheel.

11. The machine of claim 10, wherein the weighted wheel comprises a circumferential flange configured to extend at least partially into the trench when compacting the pavement material.

12. The machine of claim 10, further comprising a compactor frame configured to support the weighted wheel, wherein the compactor frame is pivotally coupled to the frame.

13. The machine of claim 1, wherein the at least one wheel comprises a drive wheel configured to propel the machine along the pavement surface and a guide wheel configured to guide the machine along the trench.

14. The machine of claim 13, wherein the drive wheel and the guide wheel both align along the longitudinal axis with the hopper and the compactor.

15. The machine of claim 13, wherein the guide wheel is freely turnable about a turn axis that is substantially orthogonal to the longitudinal axis.

16. The machine of claim 13, further comprising a motor coupled to drive wheel and configured to rotate the drive wheel and propel the machine along the pavement surface.

17. The machine of claim 13, wherein the hopper is positioned between the drive wheel and the guide wheel along the longitudinal axis.

18. A method of backfilling pavement material into a trench defined within a pavement surface, the method comprising:

moving a machine along the trench, wherein the machine includes a frame and at least one wheel;

receiving the pavement material in a hopper supported on the frame;

agitating the pavement material via a rotatable paddle assembly disposed at least partially within the hopper, wherein the paddle assembly includes a rotatable shaft and a disk coupled to the shaft, and wherein the disk is substantially parallel to a direction of the trench;

discharging the pavement material from an outlet opening of the hopper into the trench as the machine moves along the trench; and

after the pavement material is placed within the trench, compacting the pavement material within the trench as the machine moves along the trench.

19. The method of claim 18, wherein discharging the pavement material from the hopper comprises placing the pavement material into the trench by the paddle assembly.

20. The method of claim 18, wherein receiving the pavement material in the hopper comprises channeling the pavement material from a mobile volumetric mixing system.