Downhole pressure maintenance system using a controller

• US 10,443,372 B2
• Filed: 01/13/2015
• Issued: 10/15/2019
• Est. Priority Date: 01/13/2015
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Eiman, Tyson Harvey, Hamid, Syed, Garrison, Gregory William, Ross, Colby Munro, Richards, William Mark, Frosell, Thomas Jules
• Primary Examiner(s): Wang, Wei
• Application Number:
  US15/532,019
• Publication Number:
  US 20170268327A1
• Time in Patent Office: 1,736 Days
• CPC Class Codes: E21B 34/08 responsive to flow or pressure of the fluid obtained E21B34/10 takes precedence
• CPC Class Codes: E21B 43/04 Gravelling of wells
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/14 Obtaining from a multiple-zone well
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure
• CPC Class Codes: E21B 47/22 by negative mud pulses using a pressure relieve valve between drill pipe and annulus

Abstract

A method and apparatus that includes positioning a completion string that has an internal passageway and that has an external surface that at least partially defines an external region within a wellbore; isolating a zone of the external region from a wellbore hydrostatic pressure; measuring a pressure within the external region of the isolated zone; determining whether the pressure within the external region of the isolated zone is within a predetermined pressure range; and operating a valve that controls a flow of a fluid through a flow path from the internal region to the external region of the isolated zone when the pressure within the external region is outside of the predetermined pressure range.

Claims

1. A completion assembly comprising:

a base pipe having an exterior surface at least partially defining an external region and an internal surface at least partially defining an internal region; and

a pressure maintenance device disposed in the base pipe and comprising;

a flow path that extends between the external region and the internal region;

a valve that controls the flow of a fluid from the internal region to the external region through the flow path;

a first pressure sensor exposed to the external region;

a controller in communication with the first pressure sensor and in communication with the valve; and

at least one of a check valve or a filter located along the flow path.

2. The completion assembly of claim 1, wherein the pressure maintenance device further comprises a second pressure sensor exposed to the internal region, wherein the controller is in communication with the second pressure sensor.

3. The completion assembly of claim 2, wherein the pressure maintenance device is a remotely actuated pressure maintenance device.

4. The completion assembly of claim 2, wherein the controller is configured to close or partially close the valve when the pressure measured by the second pressure sensor is greater than a maximum pressure.

5. The completion assembly of claim 1, wherein the valve comprises:

a piston coupled to a drive; and

a motor that is coupled to the drive, wherein the motor is in communication with the controller.

6. The completion assembly of claim 1, wherein the pressure maintenance device further comprises an isolation sleeve that is disposed within the internal region and slideable to a closed position such that the isolation sleeve blocks the flow path.

7. The completion assembly of claim 1, wherein the controller is configured to open or partially open the valve when the pressure measured by the first pressure sensor is less than or equal to a minimum pressure.

8. The completion assembly of claim 1, wherein the pressure maintenance device further comprises a timer, wherein the controller is in communication with the timer.

9. A method of pressure maintenance within an isolated zone of a wellbore comprising:

positioning a first pressure maintenance device that is disposed in a completion string within a first zone of a wellbore, wherein the first pressure maintenance device comprises;

a first flow path that extends between an external region of the completion string that is at least partially defined by an external surface of the completion string and an internal region of the completion string that is at least partially defined by an internal surface of the completion string;

a first valve that controls the flow of a fluid from the internal region to the external region through the first flow path;

a first pressure sensor exposed to the external region; and

a first controller that is in communication with the first valve and the first pressure sensor;

isolating the first zone from a first hydrostatic wellbore pressure that is associated with the first zone;

measuring the pressure within the external region of the isolated first zone using the first pressure sensor;

determining whether the pressure within the external region of the isolated first zone is less than a first zone minimum pressure using the first controller; and

opening or partially opening the first valve to allow the fluid from the internal region to flow to the external region of the isolated first zone when the pressure within the external region of the isolated first zone is less than the first zone minimum pressure.

10. The method of claim 9, wherein the pressure maintenance device further comprises a second pressure sensor exposed to the internal region, the second pressure sensor in communication with the first controller.

11. The method of claim 10, wherein the method further comprises:

measuring the pressure within the internal region using the second pressure sensor;

determining whether the pressure within the internal region is greater than a first zone maximum pressure; and

closing or partially closing the first valve when the pressure within the internal region is greater than the first zone maximum pressure.

12. The method of claim 10, wherein the method further comprises the first controller receiving instructions from a surface assembly using the second pressure sensor.

13. The method of claim 10, further comprising the first controller receiving an updated first zone minimum pressure, the updated first zone minimum pressure being different from the first zone minimum pressure.

14. The method of claim 13, wherein the first controller receiving the updated first zone minimum pressure comprises the second pressure sensor detecting pressure pulses in the internal region.

15. The method of claim 9, further comprising:

determining whether the pressure within the external region of the isolated first zone exceeds the first zone maximum pressure; and

closing or partially closing the first valve to prevent the flow of the fluid from the internal region to the external region of the isolated first zone when the pressure within the external region of the isolated first zone exceeds the first zone maximum pressure.

16. The method of claim 9, wherein the method further comprises the first controller sending a signal that is received at a surface assembly, the signal relating to a downhole condition.

17. The method of claim 9, further comprising:

positioning a second pressure maintenance device that is disposed in the completion string within a second zone of the wellbore, wherein the second pressure maintenance device comprises;

a second flow path that extends between the external region and the internal region;

a second valve that controls the flow of a fluid from the internal region to the external region through the second flow path;

a third pressure sensor exposed to the external region; and

a second controller that is in communication with the second valve and the second pressure sensor;

isolating the second zone from a second hydrostatic wellbore pressure that is associated with the second zone;

measuring the pressure within the external region of the isolated second zone using the third pressure sensor;

determining whether the pressure within the external region of the isolated second zone is less than a second zone minimum pressure using the second controller; and

opening the second valve to allow the fluid from the internal region to flow to the external region of the isolated second zone when the pressure within the external region of the isolated second zone is less than the second zone minimum pressure.

18. The method of claim 17, wherein the first zone minimum pressure is different from the second zone minimum pressure.

19. The method of claim 9, further comprising moving an isolation sleeve that is disposed within the internal region from an open position in which the fluid from the internal region is allowed to flow through the flow path to a closed position in which the isolation sleeve obstructs the flow path.

20. A method of isolated wellbore pressure maintenance, the method comprising:

positioning a completion string that has an internal passageway and that has an external surface that at least partially defines an external region within a wellbore;

isolating a zone of the external region from a wellbore hydrostatic pressure;

measuring a pressure within the external region of the isolated zone;

determining whether the pressure within the external region of the isolated zone is within a predetermined pressure range; and

operating a valve that controls a flow of a fluid through a flow path from the internal region to the external region of the isolated zone when the pressure within the external region is outside of the predetermined pressure range.

21. The method of claim 20, wherein operating the valve when the pressure within the external region is outside of the predetermined pressure range comprises at least one of:

opening or partially opening the valve to increase the amount of a fluid flowing from the internal passageway to the external region; and

closing or partially closing the valve to decrease the amount of the fluid flowing from the internal passageway to the external region.

22. The method of claim 21, wherein operating the valve further comprises activating a motor that is mechanically coupled to a drive that moves the valve.

23. The method of claim 20, further comprising measuring a pressure within the internal region to receive a signal from a surface assembly.

24. The method of claim 23, further comprising operating the valve in response to the signal received from the surface assembly.

25. The method of claim 20, further comprising moving an isolation sleeve that is disposed within the interior passage to obstruct the flow path.

26. The method of claim 20, wherein the valve is a piston valve.

27. The method of claim 20, wherein isolating the zone of the external region from a wellbore hydrostatic pressure comprises setting a packer that is disposed on the completion string.