System and method for removing or installing a main shaft of a wind turbine

• US 10,443,572 B2
• Filed: 01/27/2016
• Issued: 10/15/2019
• Est. Priority Date: 01/27/2016
• Status: Active Grant

• Current Assignee: GE Infrastructure Technology, LLC (General Electric Company)
• Original Assignee: General Electric Company
• Inventors: Thomas, Gregory Clarence, Ohl, Jr., Richard Arland, Signore, Jonathan Paul, Trojcak, Charles Wade
• Primary Examiner(s): Cigna, Jacob J
• Assistant Examiner(s): Holly, Lee A
• Application Number:
  US15/007,478
• Publication Number:
  US 20170211547A1
• Time in Patent Office: 1,357 Days
• CPC Class Codes: F03D 13/10 Assembly of wind motors; Arrangements for erecting wind motors
• CPC Class Codes: F03D 80/50 Maintenance or repair
• CPC Class Codes: F05B 2230/60 Assembly methods
• CPC Class Codes: F05B 2230/61 using auxiliary equipment for lifting or holding
• CPC Class Codes: F05B 2230/70 Disassembly methods
• CPC Class Codes: F05B 2240/61 hollow
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

The present disclosure is directed to a system and method for removing or installing a main shaft of a drivetrain assembly of a wind turbine to and from a nacelle installed atop a wind turbine tower. The rail system includes at least one support component configured to support the main shaft. Further, the support component is configured horizontally with respect to the main shaft. The rail system also includes at least one sliding component connected between the support component and the main shaft. Thus, the sliding component is configured to move horizontally with respect to the support component so as to slide the main shaft between an installed position and an uninstalled position.

Claims

1. A rail system for removing or installing a main shaft of a drivetrain assembly of a wind turbine to and from a nacelle installed atop a wind turbine tower with a rotor of the wind turbine remove a reveal a front opening of the nacelle, the rail system comprising:

a plurality of parallel support arms mounted above the main shaft for supporting the main shaft within the nacelle, the plurality of parallel support arms extending through and beyond the front opening of the nacelle where the rotor has been removed, the plurality of parallel support arms each defining a longitudinal axis extending parallel with respect to a longitudinal axis of the main shaft, each of the parallel support arms comprising a track; and

,

a sliding component arranged within each track of each of the plurality of parallel support arms,

wherein the sliding components move horizontally along its respective track so as to slide the main shaft between an installed position within the nacelle and an uninstalled position outside of the nacelle.

2. The rail system of claim 1, wherein each of the sliding components comprises at least one rolling element arranged within each track.

3. The rail system of claim 2, further comprising at least one strap connected between opposing rolling elements of the plurality of parallel support arms and wrapped around the main shaft.

4. The rail system of claim 3, wherein the straps are arranged circumferentially around the main shaft.

5. The rail system of claim 1, further comprising a structural support arranged with each of the parallel support arms.

6. The rail system of claim 5, wherein the structural supports are secured to a bedplate of the wind turbine via one or more fasteners.

7. The rail system of claim 1, further comprising a push component positioned to push or pull the main shaft during removal or installation thereof.

8. The rail system of claim 7, wherein the push component is mounted to an aft end of a bearing housing of the main shaft.

9. The rail system of claim 1, wherein the plurality of parallel support arms are secured to each other via at least one rod component arranged perpendicularly with the parallel support arms.