Mechanically coupled system with variable lever arm for torque coupling and decoupling between input and output

• US 10,443,662 B2
• Filed: 09/01/2016
• Issued: 10/15/2019
• Est. Priority Date: 09/01/2016
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Moubarak, Paul
• Primary Examiner(s): Dang, Tinh T
• Application Number:
  US15/254,045
• Publication Number:
  US 20180058506A1
• Time in Patent Office: 1,139 Days
• CPC Class Codes: F16D 3/60 comprising pushing or pulling links attached to both parts F16D3/64 takes precedence
• CPC Class Codes: F16D 3/72 with axially-spaced attachments to the coupling parts F16D3/56 takes precedence
• CPC Class Codes: F16D 43/04 controlled by angular speed F16D43/24 takes precedence; clutches in which the drive is transmitted through a medium consisting of small particles F16D37/00

Abstract

A selective torque transfer device is provided to transfer torque between one rotating component and a decoupled non-rotating component. The torque transfer device has an input shaft that extends along an axis and is connected to an input hub. The input shaft and input hub rotate about the axis on which they extend. A slider is disposed within the input hub and is capable of moving in a direction transverse to the axis. An output shaft extends along the axis and is connected to an output hub. The output shaft and output hub rotate about the axis on which they extend when the selective torque transfer device is in the engaged position. A link pivotally connects the output hub to the slider. The input hub is configured to rotate about its axis to create a torque.

Claims

1. A selective torque transfer device comprising:

an input shaft extending along an axis and connected to an input hub;

an output shaft extending along the axis and connected to an output hub moveable along the output shaft;

a slider biased in a centered position substantially in line of the center axis of the input hub, the slider being moveable to an eccentric position offset from the center; and

a link pivotally connecting the output hub to the slider, wherein displacement of the output hub towards the input hub moves the slider from the centered position to the eccentric position to create a centrifugal force about the slider and transfer torque to the output hub.

2. The selective torque transfer device of claim 1, wherein the input hub is configured to rotate about the axis and the slider is bound to displace in a direction substantially perpendicular to the axis of either the input or output shafts.

3. The selective torque transfer device of claim 1, wherein the output and input hub are configured such that the torque transferred to the output shaft increases when the output hub is displaced closer to the input hub along the axis.

4. The selective torque transfer device of claim 1, further comprising a bearing disposed between the output shaft and the output hub, wherein the bearing is configured to enable axial movement of the output hub along the output shaft.

5. The selective torque transfer device of claim 4, further comprising a spline disposed on a perimeter of the output shaft, wherein the spline is sized to fit within the bearing.

6. The selective torque transfer device of claim 1, wherein displacement of the output hub towards the input hub, moves the slider from the centered position to the eccentric position to create a centrifugal force about the slider and a tangential force about the output hub.

7. The selective torque transfer device of claim 1, further comprising a shoulder, wherein the shoulder is rotatably coupled to the slider, and wherein when the slider is in the centered position, the slider rotates about the shoulder.

8. A selective torque transfer device comprising:

an input shaft extending along an axis and connected to an input hub;

an output shaft extending along the axis and connected to an output hub moveable along the output shaft;

a slider moveable within the input hub in a direction transverse to the axis; and

a link pivotally connecting the output hub to the slider.

9. The selective torque transfer device of claim 8, wherein the input hub is configured to rotate about the axis to create a torque, and when the slider is displaced in the direction transverse to the axis, the torque is transferred from the input hub to the output hub.

10. The selective torque transfer device of claim 8, wherein the torque transfer from the input hub to the output hub occurs in response to displacement of the slider away from the axis of the input hub.

11. The selective torque transfer device of claim 8, wherein the selective torque transfer device has an uncoupled state, in which the output shaft is not rotating, and a coupled state in which the output shaft is rotating, wherein the output hub and input shaft are connected while in the uncoupled state and the coupled state.

12. The selective torque transfer device of claim 8, wherein torque transferred from the input hub to the output hub varies as the distance between the slider and the axis of the input shaft varies.

13. The selective torque transfer device of claim 8, further comprising a bearing disposed on the output shaft and surrounded by the output hub, wherein the bearing is configured to enable axial movement along the output shaft.

14. The selective torque transfer device of claim 8, further comprising a shoulder outwardly extending from the slider and pivotally connected to the link, wherein the slider is an eccentric mass when the slider is offset from the axis.

15. The selective torque transfer device of claim 14, wherein the link is oriented diagonally with respect to the axis to counteract the eccentric mass of the slider.

16. The selective torque transfer device of claim 14, wherein the shoulder is rotatably coupled to the slider.

17. The selective torque transfer device of claim 8, further comprising at least one rail disposed within the input hub and perpendicular to the axis of the input shaft, wherein the slider is configured to move along the at least one rail in response to axial movement of the output hub.

18. The selective torque transfer device of claim 17, wherein the at least one rail has a first section having a first diameter and a second section having a second diameter, the second diameter being greater than the first diameter, wherein the slider is configured to move along the first section and the second section is configured to act as a stop.

19. The selective torque transfer device of claim 18, further comprising at least one spring coaxial with the at least one rail and disposed between the slider and the input hub, wherein the at least one spring biases the slider to a position substantially in line with the axis of the input shaft and opposes the movement of the slider when the output hub is moved axially towards the input hub.