Valve with fail-safe device

• US 10,443,751 B2
• Filed: 04/17/2017
• Issued: 10/15/2019
• Est. Priority Date: 03/13/2013
• Status: Active Grant

• Current Assignee: Kohler MIRA Limited (Kohler Company)
• Original Assignee: Kohler MIRA Limited (Kohler Company)
• Inventors: Peel, Kevin T., Conway, Sean P.
• Primary Examiner(s): Venkatesan, Umashankar
• Application Number:
  US15/488,678
• Publication Number:
  US 20170219114A1
• Time in Patent Office: 911 Days
• Field of Search: 251 66, 251 68, 251 69
• CPC Class Codes: F16K 11/04 comprising only lift valves
• CPC Class Codes: F16K 17/36 actuated in consequence of extraneous circumstances, e.g. shock, change of position
• CPC Class Codes: F16K 31/0624 Lift valves
• CPC Class Codes: F16K 31/10 with additional mechanism between armature and closure member
• CPC Class Codes: G05D 23/1919 characterised by the type of controller
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence
• CPC Class Codes: Y10T 137/0318 Processes
• CPC Class Codes: Y10T 137/1842 Ambient condition change responsive

Abstract

A valve comprising a first flow control valve for controlling flow of a first fluid from a first source; a second flow control valve for controlling flow of a second fluid from a second source; a first actuator that controls movement of the first flow control valve; a second actuator that controls movement of the second flow control valve; and a fail-safe device that holds each of the first and second actuators in a control position in response to electric power being supplied to the valve, wherein the fail-safe device releases the first and second actuators in response to an absence of electric power being supplied to the valve such that the first actuator and the first flow control valve move toward a closed position and such that the second actuator and the second flow control valve move toward a closed position.

Claims

1. A valve comprising:

a housing;

a first flow control valve for controlling flow of a first fluid from a first source;

a second flow control valve for controlling flow of a second fluid from a second source;

a first actuator that is configured to move the first flow control valve;

a second actuator that is configured to move the second flow control valve;

a fail-safe device that holds each of the first and second actuators in a control position in response to electric power being supplied to the valve, wherein the fail-safe device releases the first and second actuators in response to an absence of electric power being supplied to the valve such that the first actuator and the first flow control valve move toward a closed position and such that the second actuator and the second flow control valve move toward a closed position;

a first spring that is disposed between the first actuator and the housing and is configured to apply a biasing force that biases the first actuator away from the housing; and

a second spring that is disposed between the second actuator and the housing and is configured to apply a biasing force that biases the second actuator away from the housing.

2. The valve of claim 1, wherein each of the first and second actuators comprises a motor, and wherein the motor and associated flow control valve are moved together toward the closed position by a spring in response to the absence of electric power being supplied to the valve.

3. The valve of claim 2, further comprising a housing, wherein each spring is located between the housing and the motor of the associated actuator.

4. The valve of claim 3, wherein each spring is located between an armature and an electromagnet associated with one actuator and the associated flow control valve.

5. The valve of claim 4, wherein each electromagnet is fixedly coupled to the housing and each armature is fixedly coupled to the associated motor, such that the armature and motor move together away from the associated electromagnet in response to the absence of electric power being supplied to the valve.

6. The valve of claim 1, wherein each of the first and second flow control valves comprises a spool and first and second valve members fixedly mounted on the spool at a predetermined distance apart;

and wherein a first end of the spool is slidably received within a blind guide bore formed in a valve body, and a second, opposed end of the spool is connected to the associated actuator.

7. The valve of claim 6, wherein the second end of each spool is connected to a shaft of the associated actuator through a coupling unit that converts rotational movement of the shaft into linear movement of the spool.

8. The valve of claim 1, further comprising the power supply, wherein the first actuator is electrically coupled to the power supply and the second actuator is electrically coupled to the power supply.

9. The valve of claim 1, further comprising:

a first armature coupled to the first actuator such that the first armature and the first actuator move together between the control and closed positions; and

a second armature coupled to the second actuator such that the second armature and the second actuator move together between the control and closed positions.

10. The valve of claim 9, further comprising:

a first electromagnet that is configured to move the first armature and the first actuator toward the control position with a magnetic force in response to electric power being supplied to the valve; and

a second electromagnet that is configured to move the second armature and the second actuator toward the control position with a magnetic force in response to electric power being supplied to the valve;

wherein the magnetic forces from the first and second electromagnets are discontinued in response to the absence of electric power being supplied to the valve.

11. The valve of claim 10, wherein the first electromagnet is fixed relative to the housing, the second electromagnet is fixed relative to the housing, the entire first armature and the entire first actuator move together relative to the housing by a first distance between the control and closed positions, and the entire second armature and the entire second actuator move together relative to the housing by a second distance between the control and closed positions.

12. A valve comprising:

a housing;

a first flow control valve for controlling flow of a first fluid from a first source;

a second flow control valve for controlling flow of a second fluid from a second source;

a first actuator that controls movement of the first flow control valve;

a second actuator that controls movement of the second flow control valve;

a fail-safe device that holds each of the first and second actuators in a control position in response to electric power being supplied to the valve, wherein the fail-safe device releases the first and second actuators in response to an absence of electric power being supplied to the valve such that the first actuator and the first flow control valve move toward a closed position and such that the second actuator and the second flow control valve move toward a closed position;

a first armature coupled to the first actuator such that the entire first armature and the entire first actuator move together relative to the housing by a first distance between the control and closed positions; and

a second armature coupled to the second actuator such that the entire second armature and the entire second actuator move together relative to the housing by a second distance between the control and closed positions.

13. The valve of claim 12, further comprising:

a first electromagnet that is fixed relative to the housing and is configured to move the first armature toward the control position with a magnetic force in response to electric power being supplied to the valve; and

a second electromagnet that is fixed relative to the housing and is configured to move the second armature toward the control position with a magnetic force in response to electric power being supplied to the valve;

wherein the magnetic forces from the first and second electromagnets are discontinued in response to the absence of electric power being supplied to the valve.

14. The valve of claim 13, further comprising:

a first spring that is disposed between the first armature and the housing and is configured to apply a biasing force that biases the first armature away from the first electromagnet, wherein the magnetic force from the first electromagnet is stronger than the biasing force of first spring when electric power is supplied to the valve; and

a second spring that is disposed between the second armature and the housing and is configured to apply a biasing force that biases the second armature away from the second electromagnet, wherein the magnetic force from the second electromagnet is stronger than the biasing force of second spring when electric power is supplied to the valve.

15. The valve of claim 14, further comprising the power supply, wherein the first actuator is electrically coupled to the power supply and the second actuator is electrically coupled to the power supply.

16. The valve of claim 14, wherein each spring of the first and second springs is a helical spring wrapping around the associated electromagnet and extending between a first end that acts against a first portion of the housing and a second end that acts against the associated armature.

17. The valve of claim 16, wherein the first and second springs are located within the housing.

18. The valve of claim 12, wherein the first actuator and the first armature are fixedly coupled together, such that the first actuator and the first armature move the same distance between the control position and the closed position;

and wherein the second actuator and the second armature are fixedly coupled together, such that the second actuator and the second armature move the same distance between the control position and the closed position.

19. A valve comprising:

a first flow control valve for controlling flow of a first fluid from a first source;

a second flow control valve for controlling flow of a second fluid from a second source;

a first actuator that controls movement of the first flow control valve;

a second actuator that controls movement of the second flow control valve; and

a fail-safe device that holds each of the first and second actuators in a control position in response to electric power being supplied to the valve, wherein the fail-safe device releases the first and second actuators in response to an absence of electric power being supplied to the valve such that the first actuator and the first flow control valve move toward a closed position and such that the second actuator and the second flow control valve move toward a closed position

wherein each of the first and second flow control valves comprises a spool and first and second valve members fixedly mounted on the spool at a predetermined distance apart;

wherein a first end of the spool is slidably received within a blind guide bore formed in a valve body, and a second, opposed end of the spool is connected to the associated actuator; and

wherein the second end of each spool is connected to a shaft of the associated actuator through a coupling unit that converts rotational movement of the shaft into linear movement of the spool.

20. The valve of claim 19, further comprising a latch unit associated with each of the first and second actuators, wherein each latch unit comprises a catch plate that engages a groove in an engaged position to hold the associated actuator in the control position.

21. The valve of claim 20, wherein each groove is circumferentially disposed in an extension of the associated actuator.

22. The valve of claim 20, wherein the catch plate is biased by a spring in a direction to disengage the groove.

23. The valve of claim 20, wherein the latch unit comprises a wire loop configured to retain the catch plate in the engaged position, wherein the wire loop comprises a shape memory alloy.