Heat pump

• US 10,443,900 B2
• Filed: 01/08/2016
• Issued: 10/15/2019
• Est. Priority Date: 01/09/2015
• Status: Active Grant

• Current Assignee: Trane International Inc. (Trane Technologies plc)
• Original Assignee: Trane International Inc. (Trane Technologies plc)
• Inventors: Kujak, Stephen A., Schultz, Kenneth J., Cosby, II, Ronald Maurice
• Primary Examiner(s): Bauer, Cassey D
• Assistant Examiner(s): Diaz, Miguel A
• Application Number:
  US15/311,777
• Publication Number:
  US 20170248349A1
• Time in Patent Office: 1,376 Days
• CPC Class Codes: F24H 4/02 Water heaters
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2313/0252 with bypasses
• CPC Class Codes: F25B 2313/0253 in parallel arrangements
• CPC Class Codes: F25B 2339/047 Water-cooled condensers
• CPC Class Codes: F25B 2400/0403 for the condenser
• CPC Class Codes: F25B 2500/31 Low ambient temperatures
• CPC Class Codes: F25B 2600/2501 Bypass valves
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant
• CPC Class Codes: F25B 5/04 arranged in series
• CPC Class Codes: F25B 7/00 Compression machines, plants or systems, with cascade operation, i.e. with two or more circuits, the heat from the condenser of one circuit being absorbed by the evaporator of the next circuit F25B9/00 takes precedence
• CPC Class Codes: F25B 9/002 characterised by the refrigerant
• CPC Class Codes: F25B 9/008 the refrigerant being carbon dioxide
• CPC Class Codes: F25B 9/10 with several cooling stages

Abstract

Embodiments as disclosed herein are directed to a heat pump that employs at least two different refrigerants, each of which is optimized for either a cooling operation mode or a heating operation mode. The embodiments as disclosed herein can help increase the capacity and/or efficiency of a heat pump in both the cooling operation mode and the heating operation mode. In addition, the embodiments as disclosed herein may also eliminate the need for a ground source in a relatively low ambient temperature environment.

Claims

1. A method of boosting capacity of a main refrigeration circuit, comprising:

replacing a refrigerant in a first refrigeration circuit with a first refrigerant; and

coupling the first refrigeration circuit to a second refrigeration circuit, the second refrigeration circuit has a second refrigerant different from the first refrigerant;

the coupling includes fluidly communicating the first refrigeration circuit with a capacity boost circuit having a heat exchanger using a flow director configured to distribute flow among a heat exchanger of the first refrigeration circuit and the capacity boost circuit, and fluidly communicating the second refrigeration circuit with the capacity boost circuit, forming a heat exchange relationship between the first refrigerant and the second refrigerant through the heat exchanger of the capacity boost circuit,

operating the main refrigeration circuit in a heating mode, wherein heat is transferred to the first refrigerant by the second refrigerant to boost the capacity of the first refrigerant during operation of the first refrigeration circuit, and in the heating mode, the flow director receives fluid flow from an expansion device of the first refrigeration circuit and is downstream from the expansion device of the first refrigeration circuit, and

operating the main refrigeration circuit outside the heating mode, wherein the second refrigerant is directed to a heat exchanger thermally coupled to one of a hot water heater or a thermal storage medium via a by-pass valve, the by-pass valve configured to selectively operate in a first mode when the second refrigeration circuit is in a heat exchange relationship with the first refrigeration circuit and a second mode when the second refrigeration circuit is not in the heat exchange relationship with the first refrigeration circuit,

wherein in the first mode, the by-pass valve directs the second refrigerant to the heat exchanger of the capacity boost circuit, and

in the second mode, the by-pass valve directs the second refrigerant to the heat exchanger thermally coupled to one of a hot water heater or a thermal storage medium.

2. The method of claim 1, wherein the first refrigerant is a HFC or HFC/HFO blend with a low global warming potential.

3. The method of claim 1, wherein the second refrigerant is R744 or other refrigerant that has a higher critical temperature than the first refrigerant.

4. A heat pump system, comprising:

a first refrigeration circuit having a first refrigerant, the first refrigeration circuit including a compressor, a flow reverser in fluid communication with the compressor, a first heat exchanger in fluid communication with the flow reverser in a heating operation mode, an expansion device in fluid communication with the first heat exchanger in the heating operation mode, a second heat exchanger in communication with the expansion device in the heating operation mode, the second heat exchanger is in fluid communication with the flow reverser in the heating operation mode to return the first refrigerant to the compressor,

the second heat exchanger is in fluid communication with the flow reverser in an operation mode different from the heating operation mode, the expansion device is in fluid communication with the second heat exchanger in the operation mode, the first heat exchanger is in fluid communication with the expansion device in the operation mode, the first heat exchanger is in fluid communication with the flow reverser to return the first refrigerant to the compressor;

a second refrigeration circuit having a second refrigerant, the second refrigerant circuit including a compressor, a first heat exchanger in fluid communication with the compressor, an expansion device in fluid communication with the first heat exchanger, a second heat exchanger in fluid communication with the expansion device and in fluid communication with the compressor to return the second refrigerant to the compressor,

a third heat exchanger in fluid communication with the first heat exchanger of the second refrigeration circuit, and

a by-pass valve, the by-pass valve located between the compressor of the second refrigeration circuit and the first heat exchanger of the second refrigeration circuit,

the by-pass valve configured to selectively operate in a first mode when the second refrigeration circuit is in a heat exchange relationship with the first refrigeration circuit and a second mode when the second refrigeration circuit is not in the heat exchange relationship with the first refrigeration circuit,

wherein in the first mode, the by-pass valve directs the second refrigerant to the first heat exchanger of the second refrigeration circuit, and

in the second mode, the by-pass valve directs the second refrigerant to the third heat exchanger of the second refrigeration circuit; and

a capacity boost circuit that forms the heat exchange relationship between the first refrigerant and the second refrigerant, the capacity boost circuit is formed by a first flow director in fluid communication with the second heat exchanger of the first refrigeration circuit, and which is in fluid communication with the first heat exchanger of the second refrigeration circuit, and a second flow director in fluid communication with the first heat exchanger of the second refrigeration circuit, wherein, in the capacity boost circuit, the first refrigerant forms a heat exchange relationship with the second refrigerant through the first heat exchanger of the second refrigeration circuit to provide a capacity boost to the first refrigeration circuit through the heat exchange relationship of the first refrigerant and the second refrigerant, wherein the first and second flow directors each have an open position allowing a flow of fluid into the capacity boost circuit and a closed position,

wherein the first flow director is configured to distribute flow among the second heat exchanger of the first refrigeration circuit and the capacity boost circuit, and, in the heating operation mode, the first flow director receives the first refrigerant from the expansion device and is downstream of the expansion device.

5. The heat pump system of claim 4, wherein the first refrigerant is a HFC or HFC/HFO blend with a low global warming potential.

6. The heat pump system of claim 4, wherein the second refrigerant is R744 or other refrigerant that has a higher critical temperature than the first refrigerant.

7. The heat pump system of claim 4, wherein the first heat exchanger of the first refrigeration circuit is an indoor heat exchanger, and the second heat exchanger of the first refrigeration circuit is an outdoor heat exchanger.

8. The heat pump system of claim 4, wherein the capacity boost circuit boosts the capacity of the first refrigerant in the heating operation mode of the first refrigeration circuit.

9. The heat pump system of claim 4, wherein the third heat exchanger of the second refrigeration circuit is a hot water heat exchanger.

10. The heat pump system of claim 9, wherein the first and second flow directors of the capacity boost circuit are closed in a cooling operation mode of the first refrigeration circuit.

11. The heat pump system of claim 4, wherein the third heat exchanger of the second refrigeration circuit is a heat exchanger of a thermal storage circuit.

12. The heat pump system of claim 11, wherein the second refrigeration circuit includes a flow reverser.

13. The heat pump system of claim 4, wherein, in the capacity boost circuit, the first heat exchanger of the second refrigeration circuit is configured to receive at least a portion of the second refrigerant, the first heat exchanger of the second refrigeration circuit is configured to receive at least a portion of the first refrigerant, and the portion of the first refrigerant and the portion of the second refrigerant form the heat exchange relationship in the first heat exchanger of the second refrigeration circuit,

the portion of the first refrigerant is either expanded or compressed refrigerant, and the portion of the second refrigerant is either compressed or expanded refrigerant.