Inductive position sensor

• US 10,444,037 B2
• Filed: 11/02/2017
• Issued: 10/15/2019
• Est. Priority Date: 08/22/2017
• Status: Active Grant

• Current Assignee: Semiconductor Components Industries LLC (ON Semiconductor Corporation)
• Original Assignee: Semiconductor Components Industries LLC (ON Semiconductor Corporation)
• Inventors: Bertin, Jacques Jean
• Primary Examiner(s): Astacio-Oquendo, Giovanni
• Assistant Examiner(s): Fortich, Alvaro E
• Application Number:
  US15/802,000
• Publication Number:
  US 20190063956A1
• Time in Patent Office: 712 Days
• CPC Class Codes: G01D 5/208 using polyphase currents
• CPC Class Codes: G01D 5/2093 using polyphase currents

Abstract

Systems, devices, and methods for determining a position of a target using an inductive position sensor are described. The inductive position sensor may include a rotor, two or more excitation coils, and two or more receive coils. Each of the coils and the rotor may be inductively coupled. The two or more receive coils may be configured to generate a received voltage which can be approximated by a sine waveform function of twice the rotor'"'"'s position. The inductive position sensor may include a resonant component. The resonance component may be connected to one of the two or more excitation coils or the rotor. An integrated circuit may be configured to determine the position of the rotor based on the two or more received voltages.

Claims

1. An inductive position sensor, comprising:

an excitation element comprising;

a power source;

a control circuit;

a first excitation coil, coupled to the power source, configured to generate a first electromagnetic field;

wherein the first excitation coil is configured in a twisted loop design;

a second excitation coil, coupled to the power source, configured to generate a second electromagnetic field;

wherein the second excitation coil is configured in a twisted loop design; and

a third excitation coil, coupled to the power source, configured to generate a third electromagnetic field;

wherein the thirds excitation coil is configured in a twisted loop design;

wherein the control circuit controls the flow of electrical currents from the power source into and through one or more pairings of the first excitation coil, the second excitation coil and the third excitation coil;

a rotor configured to be coupled to each of the first electromagnetic field, the second electromagnetic field and the third electromagnetic field, based upon a current position of a target;

a receive element, comprising;

a signal processor;

a first receive coil, coupled to the signal processor, configured for at least one of the first electromagnetic field, the second electromagnetic field and the third electromagnetic field to induce a first voltage;

wherein the first receive coil is configured in a twisted loop design;

a second receive coil, coupled to the signal processor, configured for at least one of the first electromagnetic field, the second electromagnetic field and the third electromagnetic field to induce a second voltage;

wherein the second receive coil is configured in a twisted loop design; and

a third receive coil, coupled to the signal processor, configured for at least one of the first electromagnetic field, the second electromagnetic field and the third electromagnetic field to induce a third voltage;

wherein the signal processor determines the current position of the rotor based on a received voltage, wherein the received voltage is a combination of at least one of the first voltage, the second voltage and the third voltage.

2. The inductive position sensor of claim 1,

wherein each of the first, second and third excitation coils and each of the first, second and third receive coils are looped around a stator core;

and

wherein each of the first, second and third excitation coils are connected to a common excitation node; and

wherein each of the first, second and third receive coils are connected to a common receive node.

3. The inductive position sensor of claim 2, wherein each of the first, second and third excitation coils are configured as a three-phase circuit.

4. The inductive position sensor of claim 3,

wherein the first receive coil is offset on the stator core from the first excitation coil;

and

wherein each of the first receive coil, second receive coil and the third receive coil are configured as a three-phase circuit.

5. The inductive position sensor of claim 4,

wherein a corresponding excitation to rotor mutual inductance exists between each of the first, second and third excitation coils and the rotor;

wherein a corresponding rotor to receive mutual inductance exists between each of the first, second and third receive coils and the rotor;

wherein the position of the rotor at a given time results in a coupling of the corresponding excitation to rotor mutual inductance and the rotor to receive mutual inductance; and

wherein the coupling is reflected in at least one of the respective first voltage, second voltage and third voltage.

6. The inductive position sensor of claim 5, comprising:

a first excitation switch coupling the first excitation coil to the power source;

a second excitation switch coupling the second excitation coil to the power source;

a third switch coupling the third excitation coil to the power source;

a first receive switch coupling the first receive coil to the signal processor;

a second receive switch coupling the second receive coil to the signal processor;

a third receive switch coupling the third receive coil to the signal processor;

wherein the control circuit configures the first, second and third excitation switches, at a first time, into a first anti-series configuration;

wherein the control circuit configures the first, second and third receive switches, at the first time, into a second anti-series configuration;

wherein the signal processor receives the received voltage,

wherein the signal processor is configured to determine the position of the rotor, at the first time, as a function of the received voltage.

7. The inductive position sensor of claim 6,

wherein the mutual inductances between the excitation coils and rotor and between rotor and receive coils are approximated by a sine waveform function of the rotor position.

8. The inductive position sensor of claim 6, wherein the received voltage is approximated by a sine waveform function of twice the rotor position.

9. The inductive position sensor of claim 4, wherein

wherein the first excitation coil comprises at least one set of first excitation loops;

wherein the second excitation coil comprises at least one set of second excitation loops;

wherein the third excitation coil comprises at least one set of third excitation loops; and

wherein first, second and third excitation loops are drawn in series on a stator core.

10. The inductive position sensor of claim 1,

wherein the received voltage is proportional to a mutual inductance arising at a given time between one of the first, second and third coils and the rotor for a primary-secondary pairing of at least one of:

the first receive coil and the second receive coil;

the second receive coil and the first receive coil;

the first receive coil and the third receive coil;

the third receive coil and the first receive coil;

the second receive coil and the third receive coil; and

the third receive coil and the second receive coil.

11. The inductive position sensor of claim 1, wherein the rotor includes a rotor coil comprising a first rotor loop.

12. The inductive position sensor of claim 11,

wherein the first excitation coil includes a first excitation loop;

and

wherein the first rotor loop is symmetrical with the first excitation loop.

13. The inductive position sensor of claim 1, wherein the rotor includes a resonant rotor circuit.

14. A resonant inductive position sensor, comprising:

a rotor;

two or more excitation coils, inductively coupled to the rotor;

wherein the two or more excitation coils are configured as twisted excitation loops about a stator core;

two or more receive coils, inductively coupled to each of the rotor and the two or more excitation coils, and configured to each generate two or more received voltages;

wherein the two or more receive coils are configured as twisted receive loops about the stator core;

a resonance component connected to the rotor; and

an integrated circuit;

wherein the integrated circuit is configured to determine the position of the rotor based on the two or more received voltages.

15. The inductive position sensor of claim 14,

wherein the rotor comprises a rotor coil having a twisted rotor loop.

16. The inductive position sensor of claim 15, wherein each of the twisted excitation loops and the twisted receive loops are symmetrical with the twisted rotor loop.

17. The inductive position sensor of claim 15, wherein the twisted rotor loop includes a capacitor.

18. A resonant rotor for use in an inductive position sensor, comprising:

a rotor core;

a rotor coil; and

a resonant component;

wherein the rotor coil includes at least one twisted rotor loop drawn about the rotor core;

wherein the resonant component is connected to the twisted loop and to provide inductive-capacitive filtering for the resonant rotor;

wherein, the resonant rotor is configured for inductive coupling with two or more receive coils configured to each generate two or more received voltages; and

whereby, based on the two or more received voltages, an integrated circuit determines the position of the rotor.

19. The resonant rotor of claim 18,

wherein the at least one twisted rotor loop is symmetrical to at least one of an excitation loop and a receive loop drawn about a stator core of a stator;

and

wherein the combination of the stator and the resonant rotor comprise a resonant inductive position sensor.