Drum unit provided with augers for conveying waste toner

• US 10,444,694 B2
• Filed: 03/15/2019
• Issued: 10/15/2019
• Est. Priority Date: 03/31/2016
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Tamura, Hikaru
• Primary Examiner(s): Aydin, Sevan A
• Application Number:
  US16/354,316
• Publication Number:
  US 20190212692A1
• Time in Patent Office: 214 Days
• CPC Class Codes: G03G 15/0194 primary transfer to the final recording medium G03G15/0184 takes precedence
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 2221/1869 Cartridge holders, e.g. intermediate frames for placing cartridge parts therein

Abstract

A drum unit includes: a photosensitive drum; a blade contacting a surface of the photosensitive drum and configured to remove waste toner therefrom; a first auger; and a second auger. The photosensitive drum defines an axis extending in a first direction and is rotatable about the axis. The first auger extends in the first direction. The first auger is rotatable upon receipt of a drive force from the photosensitive drum to convey the waste toner removed by the blade in the first direction. The second auger extends in a second direction crossing the first direction. The second auger is rotatable upon receipt of the driving force from the first auger to convey the waste toner conveyed by the first auger in the second direction.

Claims

1. A drum unit comprising:

a photosensitive drum defining an axis extending in a first direction, the photosensitive drum being rotatable about the axis, the photosensitive drum having one end portion and another end portion opposite the one end portion in the first direction;

a blade contacting a peripheral surface of the photosensitive drum and configured to remove waste toner on the peripheral surface of the photosensitive drum;

a first auger extending in the first direction, the first auger being configured to convey the waste toner removed by the blade in the first direction;

a second auger extending in a second direction crossing the first direction, the second auger being configured to convey the waste toner conveyed by the first auger in the second direction;

a rotatable body in contact with the one end portion of the photosensitive drum, the rotatable body being rotatable upon receipt of a driving force from the photosensitive drum, the second auger being rotatable upon receipt of the driving force from the rotatable body;

a first bevel gear configured to rotate upon receipt of the driving force from the rotatable body; and

a second bevel gear coaxially provided at the second auger and rotatable with the second auger, the second bevel gear meshing with the first bevel gear,

wherein the rotatable body comprises;

a gear in contact with the one end portion of the photosensitive drum and configured to receive the driving force from the photosensitive drum; and

a first pulley rotatable with the gear, and

wherein the drum unit further comprises;

a shaft extending in the first direction, the shaft having one end and another end opposite to each other in the first direction, the first bevel gear being provided at the other end of the shaft and rotatable with the shaft; and

a second pulley coaxially provided at the one end of the shaft and rotatable with the shaft; and

an endless belt mounted over the first pulley and the second pulley and configured to transmit the driving force from the rotatable body to the shaft, the second auger being rotatable upon receipt of the driving force from the shaft.

2. The drum unit according to claim 1, wherein the photosensitive drum further includes a drum gear provided at the one end portion, and

wherein the gear meshes with the drum gear.

3. The drum unit according to claim 2, wherein the first auger comprises an auger gear meshing with the drum gear, the first auger being rotatable upon receipt of the driving force from the photosensitive drum.

4. A drum unit comprising:

a photosensitive drum defining an axis extending in a first direction, the photosensitive drum being rotatable about the axis, the photosensitive drum having one end portion and another end portion opposite the one end portion in the first direction;

a blade contacting a peripheral surface of the photosensitive drum and configured to remove waste toner on the peripheral surface of the photosensitive drum;

a first auger extending in the first direction, the first auger being configured to convey the waste toner removed by the blade in the first direction;

a second auger extending in a second direction crossing the first direction, the second auger being configured to convey the waste toner conveyed by the first auger in the second direction;

a rotatable body in contact with the one end portion of the photosensitive drum, the rotatable body being rotatable upon receipt of a driving force from the photosensitive drum, the second auger being rotatable upon receipt of the driving force from the rotatable body;

a first bevel gear configured to rotate upon receipt of the driving force from the rotatable body;

a second bevel gear coaxially provided at the second auger and rotatable with the second auger, the second bevel gear meshing with the first bevel gear; and

a shaft extending in the first direction, the shaft having one end and another end opposite to each other in the first direction, the first bevel gear being provided at the other end of the shaft and rotatable with the shaft,

wherein the rotatable body comprises a plurality of gears including;

a first gear in contact with the one end portion of the photosensitive drum and configured to receive the driving force from the photosensitive drum;

a second gear coaxially provided at the one end of the shaft and rotatable with the shaft; and

a third gear configured to transmit the driving force from the first gear to the second gear, the second auger being rotatable upon receipt of the driving force from the shaft.

5. The drum unit according to claim 4, wherein the photosensitive drum further includes a drum gear provided at the one end portion, and

wherein the first gear meshes with the drum gear.

6. The drum unit according to claim 5, wherein the first auger comprises an auger gear meshing with the drum gear, the first auger being rotatable upon receipt of the driving force from the photosensitive drum.